Development of Double Equipotential Ring Capacitance Sensor in Ultra-Precise Optical Measurement

2007 ◽  
Author(s):  
Jianhuan Zhang ◽  
Xuemin Gao ◽  
Xiaodong Yang
Keyword(s):  
Edge Effect ◽  
Optical System ◽  
Machine Tools ◽  
Measurement Accuracy ◽  
Optical Measurement ◽  
Optical Methods ◽  
Narrow Gap ◽  
Capacitance Sensor ◽  
Abbe Error ◽  
The Cost

Measurements based on all sorts of optical methods in mechanical engineering area had been extensively studied, and in these measurements, many sensors, such as capacitance, are often applied to detect the focusing displacement of objective. For improving the edge effect of the plate capacitance, an equipotential ring is applied. Following the Abbe rule, a plate capacitance sensor with double equipotential rings and a central hole is introduced. The axis of the optical system perforates through the hole of the sensor, thus no Abbe error occurs. If the capacitance sensor is manufactured with machine tools, the gap between the equipotential ring and the orbicular electrode can not be narrow enough, meanwhile, the assembly becomes difficulty. In order to get narrow gap as well as thin electrodes, PCB process is tried to make the capacitance electrodes, but the gap between the equipotential ring and the electrode can only be about 0.1mm. When MEMS technique is introduced, the gap can be about 2μm. Although the cost is by far the higher than that made with PCB, the linear error as well as the measurement accuracy can be promoted greatly. After the circuit is designed, test of the capacitance sensor made with MEMS is completed, and the result that linear error is less than 0.05% and the sensitivity is 1mV/nm is presented with displacement of 30μm.

scholarly journals Optical Inspection Systems for Axisymmetric Parts with Spatial 2D Resolution

Symmetry ◽  
2021 ◽  
Vol 13 (7) ◽  
pp. 1218
Author(s):  
Aleksandr Kulchitskiy
Keyword(s):  
Control System ◽  
Optical System ◽  
Measurement Accuracy ◽  
Experimental Studies ◽  
Digital Camera ◽  
Digital Cameras ◽  
Bodies Of Revolution ◽  
Optical Inspection ◽  
Inspection Systems ◽  
Projection Error

The article proposes a solution to the problem of increasing the accuracy of determining the main shaping dimensions of axisymmetric parts through a control system that implements the optical method of spatial resolution. The influence of the projection error of a passive optical system for controlling the geometric parameters of bodies of revolution from the image of its sections, obtained by a digital camera with non-telecentric optics, on the measurement accuracy is shown. Analytical dependencies are derived that describe the features of the transmission of measuring information of a system with non-telecentric optics in order to estimate the projection error. On the basis of the obtained dependences, a method for compensating the projection error of the systems for controlling the geometry of the main shaping surfaces of bodies of revolution has been developed, which makes it possible to increase the accuracy of determining dimensions when using digital cameras with a resolution of 5 megapixels or more, equipped with short-focus lenses. The possibility of implementing the proposed technique is confirmed by the results of experimental studies.

Detecting Thread Features Based on Digital Image Processing Techniques

2014 ◽  
Vol 889-890 ◽  
pp. 1107-1110
Author(s):  
Han Ming Cai ◽  
Pei Yao Wang ◽  
Xiao Mei Song
Keyword(s):  
Image Processing ◽  
Digital Image Processing ◽  
Digital Image ◽  
Measurement Accuracy ◽  
Measuring Method ◽  
Image Processing Techniques ◽  
Basic Image ◽  
The Cost ◽  
Processing Techniques ◽  
Gauge Measurement

Thread features of the traditional measuring method mainly adopts working gauge measurement, due to limitations in the traditional thread features measurement accuracy is relatively low, the efficiency is low, the cost is high. The thread features detection method based on digital image processing techniques using CCD to obtain basic image of thread, processing the thread image, extracting thread outline, calculating thread features through the computer, improves the efficiency, saves the cost.

Computerized Selection of Optimum Machining Conditions for a Job Requiring Multiple Operations

1978 ◽  
Vol 100 (3) ◽  
pp. 356-362 ◽  
Author(s):  
S. S. Rao ◽  
S. K. Hati
Keyword(s):  
Nonlinear Programming ◽  
Mathematical Programming ◽  
Machine Tools ◽  
Machining Conditions ◽  
Coupling Constraints ◽  
Programming Techniques ◽  
Mathematical Programming Problems ◽  
The Individual ◽  
The Cost ◽  
Selection Of

The problem of determining the optimum machining conditions for a job requiring multiple operations has been investigated. Three objectives, namely, the minimization of the cost of production per piece, the maximization of the production rate and, the maximization of the profit are considered in this work. In addition to the usual constraints that arise from the individual machine tools, some coupling constraints have been included in the formulation. The problems are formulated as standard mathematical programming problems, and nonlinear programming techniques are used to solve the problems.

scholarly journals Optical Design of a Shortwave Infrared Dual Camera CASSI Based on Improved Offner-Wynne Imaging Spectrometer

2021 ◽  
Vol 2112 (1) ◽  
pp. 012021
Author(s):  
Chong Song ◽  
Lipeng Huo ◽  
Yong Huang ◽  
Yangdong Yan ◽  
Gang Wang ◽  
...  
Keyword(s):  
Optical System ◽  
Imaging System ◽  
Optical Measurement ◽  
Focal Length ◽  
Optical Design ◽  
Optical Transmittance ◽  
Coded Aperture ◽  
Visual Axis ◽  
Imaging Spectrometer ◽  
Shortwave Infrared

Abstract Based on the optical system characteristics of coded aperture snapshot spectral imager (CASSI), an optimized optical system of shortwave infrared dual camera CASSI was designed based on improved Offner-Wynne imaging spectrometer. The operating wavelength of the optical system ranges from 900nm to 1700nm, and the focal length is 1200mm. It consists of two parts: the two dimensional imaging system and the multispectral CASSI imaging system. The key technical parameters of the two parts are the same and there is no visual axis difference. Therefore, the optimized optical system can effectively improve real-time performance, optical transmittance and compactness of the dual camera shortwave infrared CASSI, which is conducive to the application in optical measurement scenes in the shooting range.

High Precision Machine Vision System for Outer Diameter Inspection Bearing

2013 ◽  
Vol 552 ◽  
pp. 313-318
Author(s):  
Yuan Gao ◽  
Guo Yu Zhang
Keyword(s):  
Machine Vision ◽  
Optical System ◽  
High Speed ◽  
Measurement Accuracy ◽  
Polynomial Interpolation ◽  
Vision System ◽  
Outer Diameter ◽  
Machine Vision System ◽  
Diameter Measurement ◽  
Ccd Image

A machine vision system for bearing outer diameter inspection has been developed in this paper. The infinite objective of optical system is applied to diameter measurement system. The paper provides a method for measuring the size of objects based on polynomial interpolation. The technology of CCD image stagger is applied in the paper. The method can avoid space between pixels astriction theoretically, so higher measurement accuracy is gained. The experiment results show that the system has many advantages such as non- touch , high speed and higher precision.

Image Distortion, between Unwanted Geometric Aberration and the Tool Used to Improve Observation Equipment Performance

2014 ◽  
Vol 555 ◽  
pp. 751-758 ◽  
Author(s):  
Nicolae Guzulescu ◽  
Cornel Todirică ◽  
Daniel Lăpădat
Keyword(s):  
Optical System ◽  
Measurement Errors ◽  
Optical Measurement ◽  
Image Distortion ◽  
Field Of View ◽  
Optical Systems ◽  
Object Appearance ◽  
And Control ◽  
Measurement And Control ◽  
Equipment Performance

An distortion aberration free optical system forms an orthoscopic image mean that is similar to original object, undeformed. Naturally imply that most optical systems are designed so that the image distortion is minimal, not to cause inconvenience to the user about either the object appearance – when it comes to a camera or camcorder, or the deformities that may cause measurement errors – when it comes to optical measurement and control equipment. However there are situations when distortion is desired to improve some performances of the observation optical system. In this article we present how distortion is used to increase the field of view, and also how distortion is used to optimize the field of view – resolution compromise.

Application of Optical Scanning and Photogrammetry for Evaluation of Geometrical Tolerance Values

2013 ◽  
Author(s):  
Andrzej Gessner ◽  
Roman Staniek ◽  
Jakub Michałek
Keyword(s):  
Cross Sections ◽  
Optical Measurement ◽  
Measurement Techniques ◽  
Reference Method ◽  
Test Stand ◽  
Optical Methods ◽  
Test Surface ◽  
Test Plate ◽  
Optical Scanning ◽  
Measurement Area

The hereby presented research, funded by the restricted grant LIDER, NCBiR, deals, in part, with the identification of the full implementation potential of the proposed optical measurement techniques in determination of surface flatness parameters, and their comparative assessment. The test methods included the photogrammetric measurement technique (TRITOP, GOM) and the structural light scanning approach (scanner ATOS, GOM), while the CMM measurement (DEA Global Image Clima) was the reference method. The accordingly designed and assembled experimental test stand comprised 2 steel plates. The test surfaces of the plates were appropriately ground; subsequently, the entire test stand was blackened to ascertain efficient optical scanning. Furthermore, the plates were connected by means of 8 screws, thus introducing considerable distortion. A measurement area of 140 × 240 mm was defined on the plate test surface, as determined by CMM, denoting 15 measurement paths of 240 mm in length, distributed every 10 mm, and characterized by measurement point densities of 1, 5, and 20 pt/mm. The reference CMM measurements were conducted on 3 consecutive days at different times (22 measurements in total) to exclude any possible surface modifications. Subsequently, optical scanning was applied and the measurement points lying at the cross-sections of the CMM measurement paths were isolated from the obtained polygon mesh. To further apply the photogrammetric method, the test surface was labeled with markers distributed every 10 mm and coinciding with the CMM measurement paths. Comparative analysis of the flatness parameter for the selected CMM measurement and the measurement values obtained by means of the tested optical methods included: - the entire measurement area, - the sections comprising 80, 60, 50, 45, 40, 30, 20, 15, and 10 % of the entire measurement area, decreasing centrically, - the measurement sub-areas of 30 × 50 mm allotted in the corners and in the center of the test plate. The photogrammetric error of the tested parameter was established at 1.26–19.82 %, depending on the size of the measurement area. The corresponding error value, as determined by the structural light scanning technique, amounted to 0.03–4.31 %.

Application of Image Based Methods for Monitoring and Measurements of Structures in Power Stations

2012 ◽  
Vol 518 ◽  
pp. 24-36 ◽  
Author(s):  
Małgorzata Kujawińska ◽  
Marcin Malesa ◽  
Krzysztof Malowany ◽  
Paweł M. Błaszczyk
Keyword(s):  
Power Plants ◽  
Optical Measurement ◽  
Image Correlation ◽  
Optical Methods ◽  
Future Application ◽  
Monitoring And Control ◽  
Full Field ◽  
Advantages And Disadvantages ◽  
Power Stations ◽  
Steam Pipes

The implementation of selected full-field optical methods for monitoring and measurements of displacements, strains and shape of structures in power plants are reported. Digital Image Correlation, Fringe Projection and integrated thermovision-DIC method have been utilized for monitoring and control of repair processes of selected elements during general overhauls in power plants, including control of welds annealing process in boiler drum and steam pipes and measurements of geometry changes of steam pipes in “hot” and “cold” states. The experience gathered during the measurement sessions in power plants has been used for enhancement and adaptation of typical architecture of measurement systems to demanding and difficult industrial environment conditions. The measurements had been carried out in different power plants located in Poland. The possible future application of full-field optical measurement methods as the alternative to standard techniques (ultrasound, X-ray, strain gauges) and their advantages and disadvantages are discussed.

Optical Methods for Studies of Self-Excited Oscillations and the Effect of Dampers in a High Pressure Single Sector Combustor

2015 ◽  
Vol 137 (7) ◽  
Author(s):  
U. Meier ◽  
L. Lange ◽  
J. Heinze ◽  
C. Hassa ◽  
S. Sadig ◽  
...  
Keyword(s):  
High Pressure ◽  
Heat Release ◽  
Optical Measurement ◽  
Measurement Techniques ◽  
Operating Conditions ◽  
Optical Methods ◽  
Pressure Oscillations ◽  
Lean Burn ◽  
Reaction Zones ◽  
Injector Flows

Self-excited periodic instabilities in a staged lean burn injector could be forced by operating the combustor at off-design conditions. These pressure oscillations were studied in a high pressure single sector combustor with optical access. Two damper configurations were installed and tested with respect to their damping efficiency in relation to the configuration without dampers. For a variety of test conditions, derived from a part load case, time traces of pressure in the combustor were measured, and amplitudes were derived from their Fourier transformation. These measurements were performed for several combinations of the operating parameters, i.e., injector pressure drop, air/fuel ratio (AFR), pilot/main fuel split, and preheat temperature. These tests “ranked” the respective damper configurations and their individual efficiency with respect to the configuration without dampers. Although a general trend could be observed, the ranking was not strictly consistent for all operating conditions. For several test cases, preferably with pronounced self-excited pressure oscillations, phase-resolved planar optical measurement techniques were applied to investigate the change of spatial structures of fuel, reaction zones, and temperature distributions over a period of an oscillation. A pulsating motion was detected for both pilot and main flame, driven by a pulsating transport of the liquid fuel. This pulsation, in turn, is caused by a fluctuating air velocity, in connection with a prefilming airblast type atomizer. A phase shift between pilot and main injector heat release was observed, corresponding to a shift of fuel penetration. Local Rayleigh indices were calculated qualitatively, based on phase-resolved OH chemiluminescence used as marker for heat release, and corresponding pressure values. This identified regions, where a local amplification of pressure oscillations occurred. These regions were largely identical to the reaction regions of pilot and main injector, whereas the recirculation zone between the injector flows was found to exhibit a damping effect.

Sign in / Sign up

Export Citation Format

Share Document