Assessment of an Existing Hot Tap Connection on the Bord Gáis Éireann Brighouse Bay Gas Export Terminal

2014 ◽  
Author(s):  
Peter Boothby ◽  
Graham Canty ◽  
Robert Andrews ◽  
Simon Slater
Keyword(s):  
Stress Analysis ◽  
Shell Thickness ◽  
Critical Assessment ◽  
Conference Paper ◽  
Replacement Ratio ◽  
Element Analysis ◽  
Fit For Purpose ◽  
Area Replacement Ratio ◽  
The Uk ◽  
Design Stress

A previous IPC conference paper (1) described the technical challenges associated with the installation of a new hot tap connection, supplementary to an existing hot tap connection, on the Bord Gáis Éireann Brighouse Bay high pressure gas export terminal in the UK. Work carried out to verify that the hot tap connection would be fit for purpose included a pipe stress analysis, Finite Element Analysis (FEA) and Engineering Critical Assessment (ECA). These assessments were performed because the split tee shell thickness and consequently also the circumferential fillet weld leg lengths did not achieve the 2 × carrier pipe thickness criterion required by UK specifications for applications where design stress levels exceed 30% specified minimum yield strength. Subsequently, it was identified that the existing hot tap connection installed in 2001 also did not meet the 2 × carrier pipe thickness criterion. Furthermore the material grade was lower than that for newer hot tap, i.e. P355 compared with P460 and the tee had been chamfered down from 50 mm to 40 mm at the ends, leading to reduced section circumferential fillet welds. This resulted in a leaner design than that for the newer hot tap and an ASME B31.3 area replacement calculation revealed that the area replacement ratio barely achieved the 1.0 requirement of the code suggesting a limited tolerance to system loading. Consequently similar stress analysis, FEA and ECA assessments to those previously undertaken were also subsequently performed for the existing hot tap connection. This paper provides details of the analyses and results obtained to determine the integrity of the existing hot tap split tee assembly which required a bespoke approach and a need to challenge conventional thinking.

scholarly journals Use of Dynamic Analysis to Investigate the Behaviour of Short Neutral Sections in the Overhead Line Electrification

2021 ◽  
Vol 6 (5) ◽  
pp. 62
Author(s):  
John Morris ◽  
Mark Robinson ◽  
Roberto Palacin
Keyword(s):  
Dynamic Analysis ◽  
Dynamic Simulation ◽  
Model Simulation ◽  
Analysis Tool ◽  
Overhead Line ◽  
Element Analysis ◽  
Novel Approach ◽  
Section Model ◽  
The Uk ◽  
Neutral Section

The ‘short’ neutral section is a feature of alternating current (AC) railway overhead line electrification that is often unreliable and a source of train delays. However hardly any dynamic analysis of its behaviour has been undertaken. This paper briefly describes the work undertaken investigating the possibility of modelling the behaviour using a novel approach. The potential for thus improving the performance of short neutral sections is evaluated, with particular reference to the UK situation. The analysis fundamentally used dynamic simulation of the pantograph and overhead contact line (OCL) interface, implemented using a proprietary finite element analysis tool. The neutral section model was constructed using physical characteristics and laboratory tests data, and was included in a validated pantograph/OCL simulation model. Simulation output of the neutral section behaviour has been validated satisfactorily against real line test data. Using this method the sensitivity of the neutral section performance in relation to particular parameters of its construction was examined. A limited number of parameter adjustments were studied, seeking potential improvements. One such improvement identified involved the additional inclusion of a lever arm at the trailing end of the neutral section. A novel application of pantograph/OCL dynamic simulation to modelling neutral section behaviour has been shown to be useful in assessing the modification of neutral section parameters.

Finite Element Analysis of Drum on the New Type Self-Driven Towing Machine for Cable

2011 ◽  
Vol 55-57 ◽  
pp. 664-669
Author(s):  
Jin Ning Nie ◽  
Hui Wang ◽  
De Feng Xie
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Stress Analysis ◽  
Compressive Stress ◽  
Wire Rope ◽  
Ansys Software ◽  
Element Analysis ◽  
Structure Improvement ◽  
Improvement Measures ◽  
New Type

According to the situation that the dual-friction drums on the new type towing machine lack stress analysis when designed, the safety is difficult to test and verify. The pull of wire rope in various positions was derived and calculated, so both compressive stress and tangent friction force generated by the pull of wire rope were calculated. The result made by ANSYS software demonstrates the safety of the left drum which suffers from larger loads, structure improvement measures are put forward for the drum.

Stress Analysis and Structure Optimization for the Opening Flat Cover of Pressure Vessels

2012 ◽  
Vol 538-541 ◽  
pp. 3253-3258 ◽  
Author(s):  
Jun Jian Xiao
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Stress Concentration ◽  
Stress Analysis ◽  
Structure Optimization ◽  
Pressure Vessels ◽  
Secondary Stress ◽  
Element Analysis ◽  
Primary Stress ◽  
Flat Cover

According to the results of finite element analysis (FEA), when the diameter of opening of the flat cover is no more than 0.5D (d≤0.5D), there is obvious stress concentration at the edge of opening, but only existed within the region of 2d. Increasing the thickness of flat covers could not relieve the stress concentration at the edge of opening. It is recommended that reinforcing element being installed within the region of 2d should be used. When the diameter of openings is larger than 0.5D (d>0.5D), conical or round angle transitions could be employed at connecting location, with which the edge stress decreased remarkably. However, the primary stress plus the secondary stress would be valued by 3[σ].

Strength-based design of a sunflower stalk cutter machine design using finite element analysis and experimental validation

2021 ◽  
pp. 095440622110597
Author(s):  
Gürkan İrsel
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Stress Analysis ◽  
Strain Gage ◽  
Experimental Validation ◽  
Experimental Studies ◽  
Fatigue Analysis ◽  
Structural Stress ◽  
Element Analysis ◽  
Strength Based

In this study, the total algorithm of the strength-based design of the system for mass production has been developed. The proposed algorithm, which includes numerical, analytical, and experimental studies, was implemented through a case study on the strength-based structural design and fatigue analysis of a tractor-mounted sunflower stalk cutting machine (SSCM). The proposed algorithm consists of a systematic engineering approach, material selection and testing, design of the mass criteria suitability, structural stress analysis, computer-aided engineering (CAE), prototype production, experimental validation studies, fatigue calculation based on an FE model and experimental studies (CAE-based fatigue analysis), and an optimization process aimed at minimum weight. Approximately 85% of the system was designed using standard commercially available cross-section beams and elements using the proposed algorithm. The prototype was produced, and an HBM data acquisition system was used to collect the strain gage output. The prototype produced was successful in terms of functionality. Two- and three-dimensional mixed models were used in the structural analysis solution. The structural stress analysis and experimental results with a strain gage were 94.48% compatible in this study. It was determined using nCode DesignLife software that fatigue damage did not occur in the system using the finite element analysis (FEA) and experimental data. The SSCM design adopted a multi-objective genetic algorithm (MOGA) methodology for optimization with ANSYS. With the optimization solved from 422 iterations, a maximum stress value of 57.65 MPa was determined, and a 97.72 kg material was saved compared to the prototype. This study provides a useful methodology for experimental and advanced CAE techniques, especially for further study on complex stress, strain, and fatigue analysis of new systematic designs desired to have an optimum weight to strength ratio.

Temperature and Stress Analysis of Corn Kernel— Finite Element Analysis

1979 ◽  
Vol 22 (4) ◽  
pp. 0955-0960 ◽  
Author(s):  
Robert J. Gustafson ◽  
David R. Thompson ◽  
Shahab Sokhansanj
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Stress Analysis ◽  
Corn Kernel ◽  
Element Analysis
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