Strain Demand in Areas of Mine Subsidence

Author(s):  
Fan Zhang ◽  
Ming Liu ◽  
Yong-Yi Wang ◽  
Zhifeng Yu ◽  
Lei Tong

Mine subsidence is one of the major ground movement hazards for buried pipelines in regions of completed and ongoing mining activities. The strain demand under mine subsidence is evaluated for candidate pipes to be used in the construction of large-diameter and high-pressure long distance pipelines in China. Two typical subsidence forms were discussed. 1. One form is the sag/trough subsidence with large subsidence depth and area but continuous boundaries. The pipeline remains in the soil after the subsidence. 2. The other form is the pit subsidence with small subsidence depth and area but more severe discontinuous boundaries. The pipeline may be suspended above the ground surface in the subsidence hole after the subsidence. For purposes of this research, the strain demand analysis was conducted with the commercial finite element analysis package ABAQUS®. The PIPE and ELBOW elements were selected to simulate the pipeline and the ASCE spring model was selected to determine the interaction between the pipeline and surrounding soil. The general consideration of the loads on pipeline in subsidence analysis is described. The results show that the pipeline experiences the most severe deformation during the discontinuous pit subsidence. The strain demands are compared with the pipe strain capacity in a companion paper to investigate the integrity of the pipeline.

2014 ◽  
Vol 989-994 ◽  
pp. 3149-3152
Author(s):  
Jie Wu ◽  
Zhao Meng Yang ◽  
Dong Zheng Wang

In a long distance slurry pipeline transport system, pulp valve plays a vital role, which combined the pulp valve application is more, ram is one of the important components of composite slurry valve. This article mainly aims at gate has carried on the design and analysis, finite element modeling, and study the corresponding constraints, in the process of loading method, large diameter combination valve gate stress and strain distribution are obtained, combined with the optimization method and finite element analysis software for its structure optimization research, realize the lightweight of the gate. To reduces the manufacturing cost of the gate, as to provide theoretical basis for design.


Author(s):  
Satoshi Igi ◽  
Joe Kondo ◽  
Nobuhisa Suzuki ◽  
Joe Zhou ◽  
Da-Ming Duan

In recent years, several natural gas pipeline projects have been planned for permafrost regions. Pipelines laid in such areas are subjected to large plastic deformation as a result of ground movement due to repeated thawing and freezing of the frozen ground. Likewise, in pipeline design methods, research on application of strain-based design as an alternative to the conventional stress-based design method has begun. Much effort has been devoted to the application of strain-based design to high strength linepipe materials. In order to verify the applicability of high-strain X100 linepipe to long distance transmission, a large-scale X100 pipeline was constructed using linepipe with an OD of 42″ and wall thickness of 14.3mm. This paper presents the results of experiments and Finite Element Analysis (FEA) focusing on the strain capacity of high-strain X100 linepipes. The critical compressive strain of X100 high-strain linepipes is discussed based on the results of FEA taking into account geometric imperfections. The critical tensile strain for high-strain X100 pipelines is obtained based on a curved wide plate (CWP) tensile test using specimens taken from girth welded joints. Specifically, the effect of external coating treatment on the strain capacity of X100 high-strain linepipe is investigated. The strain capacity of the 42″ X100 pipeline is considered by comparing the tensile strain limit obtained from girth weld fracture and critical compressive strain which occurs in local buckling under pure bending deformation.


Author(s):  
Izumi Takeuchi ◽  
Masakazu Matsumura ◽  
Shuji Okaguchi ◽  
Hidenori Shitamoto ◽  
Shusuke Fujita ◽  
...  

It is aware that the expansion of gas utilization is an important issue to restrict CO2 emission. The reduction of gas transportation cost is essential to increase gas supply to market. The high-pressure gas pipeline with high strength pipes has contributed for safe and economical transportation of natural gas and is expected more for the future demand of gas. The primary objective of high strength line pipe is to hold high pressure safely. The property in circumferential direction under hoop stress is the primary target of the line pipe. High strength and high toughness steel at low temperature has been developed for large diameter line pipes, which have been supplied to major gas pipelines. The increase of D/T of pipelines for transportation efficiency tends to decrease critical compressive strain. Since long distance pipelines come across various ground conditions, the pipeline might encounter some serious ground movement. It is pointed out that in this event the strain by the ground movement might be high enough to deform pipelines to leak or rupture. There are various forms of ground movement, but the Japanese guideline for earthquake resistance and liquefaction is considered as basic conditions for SBD and for FEA in this study. The relation between pipe deformation and property in axial direction is investigated to identify the effective parameter to design the steel property for gas pipelines. Metallurgical factors and microstructure can change the parameters not only on strength and toughness, but also on the critical strain of X80 line pipes. It is discussed that the effectiveness of those changes to improve the safe operation of high-pressure gas pipelines with X80 grade line pipe.


Actuators ◽  
2021 ◽  
Vol 10 (4) ◽  
pp. 81
Author(s):  
Atif Zahid ◽  
Faisal Khan ◽  
Naseer Ahmad ◽  
Irfan Sami ◽  
Wasiq Ullah ◽  
...  

A dual mover yokeless multi-tooth (DMYMT) permanent magnet flux switching motor (PM-FSM) design is presented in this article for ropeless elevator applications. The excitation sources, including a field winding and permanent magnet, are on the short mover in the proposed design structure, whereas the stator is a simple slotted iron core, thus reducing the vertical transportation system cost. The operational principle of the proposed DMYMT in PM-FSM is introduced. The proposed dual mover yokeless multi-tooth Permanent Magnet Flux Switching Motor is analyzed and compared for various performance parameters in a Finite Element Analysis package. The proposed machine has high thrust force and cost-effectiveness compared to conventional dual permanent magnet motor. Finally, this paper also develops an analytical model for the proposed structure, validated by comparing it with Finite Element Analysis simulation results. Results show good agreement between analytical prediction and Finite Element Analysis results.


Author(s):  
Abdelfettah Fredj ◽  
Aaron Dinovitzer

Pipeline integrity is affected by the action of external soil loads in addition to internal fluid pressure. External soil loads can be generated by landslides or at sites subject to ground subsidence, heave or seismic effects. Under these varied conditions of ground movement potential pipeline safety involves constraints on design and operations. The design processes includes developing an understanding of strains that could be imposed on the pipe (strain demand) and strain limits that the pipe can withstand without failure. The ability to predict the pipeline load, stress or strains state in the presence of soil restraint and/or soil displacement induced loading is not well described in design standards or codes of practice. This paper describes the ongoing work involved in a study investigating the mechanical behavior of buried pipelines interacting with active landslides. Detailed pipe-soil interaction analyses were completed with a 3D continuum SPH method. This paper describes the LS-DYNA numerical modeling process, previously developed by the authors, which was refined and applied to site-specific conditions. To illustrate the performance of the modeling process to consider a translational slide, additional numerical model validation was completed and is described in this paper. These comparisons illustrate that good agreement was observed between the modeling results and experimental full scale trial results. Sample results of the application of the validated 3D continuum modeling process are presented. These results are being used to develop generalized trends in pipeline response to slope movements. The paper describes both the progress achieved to date and the future potential for simplified engineering design tools to assess the load or deformation capacity requirements of buried pipelines exposed to different types of slope movement.


Author(s):  
Nuria Sanchez ◽  
Özlem E. Güngör ◽  
Martin Liebeherr ◽  
Nenad Ilić

The unique combination of high strength and low temperature toughness on heavy wall thickness coils allows higher operating pressures in large diameter spiral welded pipes and could represent a 10% reduction in life cycle cost on long distance gas pipe lines. One of the current processing routes for these high thickness grades is the thermo-mechanical controlled processing (TMCP) route, which critically depends on the austenite conditioning during hot forming at specific temperature in relation to the aimed metallurgical mechanisms (recrystallization, strain accumulation, phase transformation). Detailed mechanical and microstructural characterization on selected coils and pipes corresponding to the X80M grade in 24 mm thickness reveals that effective grain size and distribution together with the through thickness gradient are key parameters to control in order to ensure the adequate toughness of the material. Studies on the softening behavior revealed that the grain coarsening in the mid-thickness is related to a decrease of strain accumulation during hot rolling. It was also observed a toughness detrimental effect with the increment of the volume fraction of M/A (martensite/retained austenite) in the middle thickness of the coils, related to the cooling practice. Finally, submerged arc weldability for spiral welded pipe manufacturing was evaluated on coil skelp in 24 mm thickness. The investigations revealed the suitability of the material for spiral welded pipe production, preserving the tensile properties and maintaining acceptable toughness values in the heat-affected zone. The present study revealed that the adequate chemical alloying selection and processing control provide enhanced low temperature toughness on pipes with excellent weldability formed from hot rolled coils X80 grade in 24 mm thickness produced at ArcelorMittal Bremen.


Author(s):  
Nikhil Joshi ◽  
Pritha Ghosh ◽  
Jonathan Brewer ◽  
Lawrence Matta

Abstract API RP 1102 provides a method to calculate stresses in buried pipelines due to surface loads resulting from the encroachment of roads and railroads. The API RP 1102 approach is commonly used in the industry, and widely available software allows for quick and easy implementation. However, the approach has several limitations on when it can be used, one of which is that it is limited to pipelines crossing as near to 90° (perpendicular crossing) as practicable. In no case can the crossing be less than 30° . In this paper, the stresses in the buried pipeline under standard highway vehicular loading calculated using the API RP 1102 method are compared with the results of two other methods; an analytical method that accounts for longitudinal and circumferential through wall bending effects, and the finite element method. The benefit of the alternate analytical method is that it is not subject to the limitations of API RP 1102 on crossing alignment or depth. However, this method is still subject to the limitation that the pipeline is straight and at a uniform depth. The fact that it is analytical in nature allows for rapid assessment of a number of pipes and load configurations. The finite element analysis using a 3D soil box approach offers the greatest flexibility in that pipes with bends or appurtenances can be assessed. However, this approach is time consuming and difficult to apply to multiple loading scenarios. Pipeline crossings between 0° (parallel) and 90° (perpendicular) are evaluated in the assessment reported here, even though these are beyond the scope of API RP 1102. A comparison across the three methods will provide a means to evaluate the level of conservatism, if any, in the API RP 1102 calculation for crossing between 30° and 90° . It also provides a rationale to evaluate whether the API RP 1102 calculation can potentially be extended for 0° (parallel) crossings.


Author(s):  
Trevor Place ◽  
Greg Sasaki ◽  
Colin Cathrea ◽  
Michael Holm

Strength and leak testing (AKA ‘hydrotesting’, and ‘pressure testing’) of pipeline projects remains a primary method of providing quality assurance on new pipeline construction, and for validating structural integrity of the as-built pipeline [1][2][3]. A myriad of regulations surround these activities to ensure soundness of the pipeline, security of the environment during and after the pressure testing operation, as well as personnel safety during these activities. CAN/CSA Z662-11 now includes important clauses to ensure that the pipeline designer/builder/operator consider the potential corrosive impacts of the pressure test media [4]. This paper briefly discusses some of the standard approaches used in the pipeline industry to address internal corrosion caused by pressure test mediums — which often vary according to the scope of the pipeline project (small versus large diameter, short versus very long pipelines) — as well as the rationale behind these different approaches. Case studies are presented to highlight the importance of considering pressure test medium corrosiveness. A practical strategy addressing the needs of long-distance transmission pipeline operators, involving a post-hydrotest inhibitor rinse, is presented.


Author(s):  
Tom Zimmerman ◽  
Chris Timms ◽  
Jueren Xie ◽  
James Asante

This paper contains the results of an experimental and analytical research program to determine the compressive buckling resistance of large-diameter, spiral-welded linepipe. Buckling resistance is important for pipe intended for service in Arctic, oil and gas pipeline systems, where pipes may be subjected to high bending strains caused by various ground movement events. The experimental work consisted of four full-scale tests of 30-inch (762 mm) diameter pipe subjected to various combinations of internal pressure, axial force and bending. The pipe specimens were fabricated using two material grades (X70 and X80) and two D/t ratios (82 and 48). Finite element analyses of the four tests were conducted to develop a better understanding of specimen behavior. The results suggest that spiral welded linepipe is as good as longitudinally welded line pipe in terms of buckling capacity. The spiral weld seam was in no way detrimental to the pipe performance.


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