A Field Investigation Into the Limits of High-Density Air-Cooling

Author(s):  
Michael K. Patterson ◽  
Randall Martin ◽  
J. Barr von Oehsen ◽  
Jim Pepin ◽  
Yogendra Joshi ◽  
...  

In this paper we report on a field investigation into airflow management challenges in high density data centers. This field investigation has also served to validate laboratory investigations into high density air cooling issues. In data centers with significant power consumption, and consequently high cooling loads per rack, high volumes of room airflow are required to meet server cooling airflow requirements. These volumes of air can be difficult to deliver in raised floor hot aisle / cold aisle layouts. The velocity of the airflow is such that it creates a negative pressure near the bottom of the rack. This negative pressure entrains air from under and behind the rack, causing recirculation and warmer air being provided to the servers at the base of the rack. This can cause operational problems and server performance impacts. This phenomenon has been demonstrated in previous papers reporting on test data using particle imaging velocimetry (PIV) techniques. The current work validates those studies by looking at airflow, infrared thermography, and actual IT performance while the under rack recirculation flows are occurring. Additionally, we demonstrate significant improvement by employing rigorous airflow management practices. We also discuss the limitations of current CFD modeling, the majority of which does not have sufficient grid-wise resolution to capture the problem. Further we discuss typical operational conditions that have suppressed the problem (or perhaps the awareness of) to date. Finally, the paper recommends best practices to mitigate the problem in high density data centers.

Author(s):  
Magnus K. Herrlin ◽  
Michael K. Patterson

Increased Information and Communications Technology (ICT) capability and improved energy-efficiency of today’s server platforms have created opportunities for the data center operator. However, these platforms also test the ability of many data center cooling systems. New design considerations are necessary to effectively cool high-density data centers. Challenges exist in both capital costs and operational costs in the thermal management of ICT equipment. This paper details how air cooling can be used to address both challenges to provide a low Total Cost of Ownership (TCO) and a highly energy-efficient design at high heat densities. We consider trends in heat generation from servers and how the resulting densities can be effectively cooled. A number of key factors are reviewed and appropriate design considerations developed to air cool 2000 W/ft2 (21,500 W/m2). Although there are requirements for greater engineering, such data centers can be built with current technology, hardware, and best practices. The density limitations are shown primarily from an airflow management and cooling system controls perspective. Computational Fluid Dynamics (CFD) modeling is discussed as a key part of the analysis allowing high-density designs to be successfully implemented. Well-engineered airflow management systems and control systems designed to minimize airflow by preventing mixing of cold and hot airflows allow high heat densities. Energy efficiency is gained by treating the whole equipment room as part of the airflow management strategy, making use of the extended environmental ranges now recommended and implementing air-side air economizers.


Author(s):  
Gautham Thirunavakkarasu ◽  
Satyam Saini ◽  
Jimil Shah ◽  
Dereje Agonafer

The percentage of the energy used by data centers for cooling their equipment has been on the rise. With that, there has been a necessity for exploring new and more efficient methods like airside economization, both from an engineering as well as business point of view, to contain this energy demand. Air cooling especially, free air cooling has always been the first choice for IT companies to cool their equipment. But, it has its downside as well. As per ASHRAE standard (2009b), the air which is entering the data center should be continuously filtered with MERV 11 or preferably MERV 13 filters and the air which is inside the data center should be clean as per ISO class 8. The objective of this study is to design a model data center and simulate the flow path with the help of 6sigma room analysis software. A high-density data center was modelled for both hot aisle and cold aisle containment configurations. The particles taken into consideration for modelling were spherical in shape and of diameters 0.05, 0.1 and 1 micron. The physical properties of the submicron particles have been assumed to be same as that of air. For heavier particles of 1 micron in size, the properties of dense carbon particle are chosen for simulating particulate contamination in a data center. The Computer Room Air Conditioning unit is modelled as the source for the particulate contaminants which represents contaminants entering along with free air through an air-side economizer. The data obtained from this analysis can be helpful in predicting which type of particles will be deposited at what location based on its distance from the source and weight of the particles. This can further help in reinforcing the regions with a potential to fail under particulate contamination.


Energies ◽  
2020 ◽  
Vol 13 (22) ◽  
pp. 6147
Author(s):  
Jinkyun Cho ◽  
Jesang Woo ◽  
Beungyong Park ◽  
Taesub Lim

Removing heat from high-density information technology (IT) equipment is essential for data centers. Maintaining the proper operating environment for IT equipment can be expensive. Rising energy cost and energy consumption has prompted data centers to consider hot aisle and cold aisle containment strategies, which can improve the energy efficiency and maintain the recommended level of inlet air temperature to IT equipment. It can also resolve hot spots in traditional uncontained data centers to some degree. This study analyzes the IT environment of the hot aisle containment (HAC) system, which has been considered an essential solution for high-density data centers. The thermal performance was analyzed for an IT server room with HAC in a reference data center. Computational fluid dynamics analysis was conducted to compare the operating performances of the cooling air distribution systems applied to the raised and hard floors and to examine the difference in the IT environment between the server rooms. Regarding operating conditions, the thermal performances in a state wherein the cooling system operated normally and another wherein one unit had failed were compared. The thermal performance of each alternative was evaluated by comparing the temperature distribution, airflow distribution, inlet air temperatures of the server racks, and recirculation ratio from the outlet to the inlet. In conclusion, the HAC system with a raised floor has higher cooling efficiency than that with a hard floor. The HAC with a raised floor over a hard floor can improve the air distribution efficiency by 28%. This corresponds to 40% reduction in the recirculation ratio for more than 20% of the normal cooling conditions. The main contribution of this paper is that it realistically implements the effectiveness of the existing theoretical comparison of the HAC system by developing an accurate numerical model of a data center with a high-density fifth-generation (5G) environment and applying the operating conditions.


2015 ◽  
Vol 137 (2) ◽  
Author(s):  
Tianyi Gao ◽  
Bahgat Sammakia ◽  
Emad Samadiani ◽  
Roger Schmidt

Data centers consume a considerable amount of energy which is estimated to be about 2% of the total electrical energy consumed in the U.S. in the year 2010, and this number continues to increase every year. Thermal management is becoming increasingly important in the effort to improve the energy efficiency and reliability of data centers. The goal is to keep the information technologies (IT) equipment temperature within the allowable range in high power density data centers while reducing the energy used for cooling. In this regard, liquid and hybrid air/water cooling systems are alternatives to traditional air cooling. In particular, these options offer advantages for localized cooling higher power racks which may not be manageable using the room level air cooling system without requiring significantly more energy. In this paper, a hybrid cooling system in data centers is investigated. In addition to traditional raised floor, cold aisle-hot aisle configuration, a liquid–air heat exchanger attached to the back of racks is considered. First of all, the paper presents a review of literature of the study of this heat exchanger strategy in the thermal management of a data center. The discussion focus on rear door heat exchanger (RDHx) performance, both the steady state and transient impact are analyzed. The studies show that under some circumstances, this hybrid approach could be a viable alternative to meet the American Society of Heating, Refrigerating, and Air-Conditioning Engineers (ASHRAE) recommended inlet air temperatures, while at the same time reducing the overall energy consumption in high density data centers. The hybrid design approach can also significantly improve the dynamic performance during rack power increases or computer room air conditioner (CRAC) unit failure. And then, additional parametric steady state and dynamic analyses, are presented in detail for the different scenarios.


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