Performance Measurement of Liquid-Cooled Cold Plates for Humanoid Robot Cooling

2007 ◽  
Author(s):  
Sarng Woo Karng ◽  
Suk Won Lee ◽  
Kyudae Hwang ◽  
Seo Young Kim
Keyword(s):  
Heat Transfer ◽  
Thermal Performance ◽  
Humanoid Robot ◽  
Cooling System ◽  
Base Plate ◽  
Unit Mass ◽  
Cold Plate ◽  
Transfer Coefficients ◽  
Cold Plates ◽  
Aluminum Base

In this study, we compare thermal performance between one metallic cold plate and three different types of non-metallic cold plates for humanoid robot cooling. The four types of cold plates have the same dimension of 20×20 mm2 base area with 7 mm high. A metallic cold plate is made of copper. Three non-metallic PC (polycarbonate) cold plates, which are designed to reduce the overall weight of robot cooling system, are composed of a polycarbonate cover with three different base shapes. All cold plates are mounted on a 20×20 mm2 copper heating block with two cartridge heaters of 30 W/cm2. The overall heat transfer coefficients per unit mass and thermal resistances are obtained for the liquid-cooled cold plates. It is interesting to note that the PC cold plate with an aluminum base plate with 18 channels shows the best heat transfer performance per unit mass. Most polycarbonate cold plates display fairly comparable thermal performance with more reduced weight compared to a conventional copper cold plate.

Study on Copper Cold Plate Designs for Electronics Liquid Cooling System

2006 ◽  
Author(s):  
Yi. Feng ◽  
Y. Wang ◽  
C. Y. Huang
Keyword(s):  
Heat Transfer ◽  
Thermal Performance ◽  
Cooling System ◽  
Pure Copper ◽  
Cold Plate ◽  
Performance Limits ◽  
Liquid Cooling ◽  
Cold Plates ◽  
Management Approaches ◽  
Liquid Cooling System

The increasing power consumption of microelectronic systems and the dense layout of semiconductor components leave very limited design spaces with tight constraints for the thermal solution. Conventional thermal management approaches, such as extrusion, fold-fin, and heat pipe heat sinks, are somehow reaching their performance limits, due to the geometry constraints. Currently, more studies have been carried out on the liquid cooling technologies, as the flexible tubing connection of liquid cooling system makes both the accommodation in constrained design space and the simultaneous cooling of multi heating sources feasible. To significantly improve the thermal performance of a liquid cooling system, heat exchangers with more liquid-side heat transfer area with acceptable flow pressure drop are expected. This paper focuses on the performance of seven designs of source heat exchanger (cold plate). The presented cold plates are all made in pure copper material using wire cutting, soldering, brazing, or sintering process. Enhanced heat transfer surfaces such as micro channel and cooper mesh are investigated. Detailed experiments have been conducted to understand the performance of these seven cooper cold plates. The same radiators, fan, and water pump were connected with each cooper cold plate to investigate the overall thermal performance of liquid cooling system. Water temperature readings at the inlets and outlets of radiators, pump, and colder plate have been taken to interpret the thermal resistance distribution along the cooling loop.

Application of Micro-Channel Fin for Cold Plate of Liquid Cooling System and Vapor Chamber

2009 ◽  
Author(s):  
Koichi Mashiko ◽  
Masataka Mochizuki ◽  
Yuji Saito ◽  
Yasuhiro Horiuchi ◽  
Thang Nguyen ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Thermal Resistance ◽  
Thermal Performance ◽  
Cooling System ◽  
Cold Plate ◽  
Micro Channel ◽  
Vapor Chamber ◽  
Liquid Cooling ◽  
Liquid Cooling System ◽  
Heat Spreading

Recently energy saving is most important concept for all electric products and production. Especially, in Data-Center cooling system, power consumption of current air cooling system is increasing. For not only improving thermal performance but also reducing electric power consumption of this system, liquid cooling system has been developed. This paper reports the development of cold plate technology and vapor chamber application by using micro-channel fin. In case of cold plate application, micro-channel fin technology is good for compact space design, high thermal performance, and easy for design and simulation. Another application is the evaporating surface for vapor chamber. The well-known devices for effective heat transfer or heat spreading with the lowest thermal resistance are heat pipes and vapor chamber, which are two-phase heat transfer devices with excellent heat spreading and heat transfer characteristics. Normally, vapor chamber is composed of sintered power wick. Vapor chamber container is mechanically supported by stamped pedestal or wick column or solid column, but the mechanical strength is not enough strong. So far, the application is limited in the area of low strength assembly. Sometime the mechanical supporting frame is design for preventing deformation. In this paper, the testing result of sample is described that thermal resistance between the heat source and the ambient can be improved approximately 0.1°C/W by using the micro-channel vapor chamber. Additionally, authors presented case designs using vapor chamber for cooling computer processors, and proposed ideas of using micro-channel vapor chamber for heat spreading to replace the traditional metal plate heat spreader.

Thermal Performance of a Mini Liquid-Cooled Cold Plates for Robot Cooling

2009 ◽  
Author(s):  
Sarng Woo Karng ◽  
Kyudae Hwang ◽  
Jongmin Moon ◽  
Seo Young Kim
Keyword(s):  
Thermal Performance ◽  
Aluminum Foam ◽  
Heat Dissipation ◽  
Cooling Water ◽  
Base Plate ◽  
Input Power ◽  
Cold Plate ◽  
Transfer Rates ◽  
Finned Surface ◽  
Cold Plates

Thermal performance for mini water-cooled cold plates covered with non-metallic polycarbonate (PC) is experimentally measured in this study. The mini cold plates are designed to reduce the overall weight of the cooling device for effective heat dissipation from a humanoid robot. The water-cooled cold plate has a 10×10 mm2 of base plate which is made of copper or aluminum. Two different types of enhanced surfaces are considered in the present study: copper pin-finned surface of 0.5×0.5 mm2 area and 1.5 mm high with 0.5 mm fin spacing and aluminum foam-finned surface of 92% porosity and 40 PPI (pores per inch). Heat transfer rates are measured according to the input power and the flow rate of cooling water. The surface temperature of the base plate and the cooling water temperatures at inlet and outlet of each cold plate are measured. From the results, it is found that the copper pin-finned cold plate shows better performance than the aluminum foam-finned cold plate in terms of thermal resistance and pressure drop.

Hydrodynamics and Heat Transfer Characteristics of a Miniature Plate Pin-Fin Heat Sink Utilizing Al2O3–Water and TiO2–Water Nanofluids

2015 ◽  
Vol 7 (3) ◽  
Author(s):  
Majid Roshani ◽  
Seyed Ziaeddin Miry ◽  
Pedram Hanafizadeh ◽  
Mehdi Ashjaee
Keyword(s):  
Heat Transfer ◽  
Thermal Performance ◽  
Heat Sink ◽  
Base Plate ◽  
Constant Heat Flux ◽  
Hydrodynamic Performance ◽  
Bottom Surface ◽  
Inlet Temperature ◽  
Transfer Coefficients ◽  
Pin Fin

In this paper, the hydrodynamic and thermal performance of a miniature plate pin-finned heat sink is investigated experimentally by utilizing two widely used nanofluids, Al2O3–water and TiO2–water. The heat sink base plate, which is used in the cooling process of electronic devices, has the dimensions of 42 mm (L) × 42 mm (W) × 14 mm (H) and is made of aluminum and placed in a plexiglass case which is isolated from the environment using an insulator foam. The thermal performance of the heat sink is investigated by passing the nanofluid at constant inlet temperature while applying a constant heat flux of 124.8 kW/m2 to the bottom surface of the heat sink. The nanofluids are prepared in volume concentrations of 0.5, 1, 1.5, and 2% and their performances are measured considering water as the base fluid. Measuring the pressure difference between the entrance and exit of the heat sink made it possible to study the hydrodynamic performance of the heat sink. Although the measurements showed 15% and 30% increase in the pumping power for the volume concentration of 2% of Al2O3–water and TiO2–water nanofluids, respectively, the average heat transfer coefficients increased by 16% and 14% and the thermal resistance decreased by 17% and 14% for each nanofluid.

Thermal Analysis of Cooling System in a Gas Turbine Transition Piece

2011 ◽  
Author(s):  
Jun Su Park ◽  
Namgeon Yun ◽  
Hokyu Moon ◽  
Kyung Min Kim ◽  
Sin-Ho Kang ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Gas Turbine ◽  
Thermal Stresses ◽  
Cooling System ◽  
Structural Information ◽  
Thermal Analyses ◽  
Thermal Design ◽  
Transfer Coefficients ◽  
Transition Piece ◽  
Inlet Conditions

This paper presents thermal analyses of the cooling system of a transition piece, which is one of the primary hot components in a gas turbine engine. The thermal analyses include heat transfer distributions induced by heat and fluid flow, temperature, and thermal stresses. The purpose of this study is to provide basic thermal and structural information on transition piece, to facilitate their maintenance and repair. The study is carried out primarily by numerical methods, using the commercial software, Fluent and ANSYS. First, the combustion field in a combustion liner with nine fuel nozzles is analyzed to determine the inlet conditions of a transition piece. Using the results of this analysis, pressure distributions inside a transition piece are calculated. The outside of the transition piece in a dump diffuser system is also analyzed. Information on the pressure differences is then used to obtain data on cooling channel flow (one of the methods for cooling a transition piece). The cooling channels have exit holes that function as film-cooling holes. Thermal and flow analyses are carried out on the inside of a film-cooled transition piece. The results are used to investigate the adjacent temperatures and wall heat transfer coefficients inside the transition piece. Overall temperature and thermal stress distributions of the transition piece are obtained. These results will provide a direction to improve thermal design of transition piece.

Cooling of a Finned Cylinder by a Jet Flow of Air

2002 ◽  
Author(s):  
F. Gori ◽  
F. De Nigris ◽  
E. Pippione ◽  
G. Scavarda
Keyword(s):  
Heat Transfer ◽  
Cooling System ◽  
Jet Flow ◽  
Impinging Jets ◽  
Transfer Coefficients ◽  
Electric System ◽  
Heavy Trucks ◽  
Turbo Compressor ◽  
University Of Rome ◽  
The University

The paper describes a patented proposal to use jets of air in the cooling system of heavy trucks. Preliminary tests have been carried out, in the Heat Transfer Laboratory of the University of Rome “Tor Vergata”, to evaluate the heat transfer characteristics of a jet flow of air, impinging onto an externally finned cylinder. The cylinder is internally heated with an electric system. Thermocouples, located inside the cylinder, allow to measure the wall temperatures, in order to calculate the local and average convective heat transfer coefficients. A preliminary design of the practical apparatus, applied to heavy trucks, has been done in cooperation with Iveco. Nozzles are designed to be put after the fan of heavy trucks to converge air, in the form of jets, onto the tube where the charged air is flowing from the outlet of the turbo-compressor. The efficiency of the jet flow increases the cooling performances but, due to the high temperature at the outlet of the turbo-compressor, it may not be enough. The heat transfer cooling performances are enhanced if the tube to be cooled is externally finned. Some preliminary experiments have been carried out in a real scale bank test of an heavy truck engine at the Engineering Testing Laboratories Department of Iveco. Comparisons are done between the experiments and a simple theoretical model. Some conclusions are drawn about the cooling at different fluid dynamics conditions of the impinging jets.

Thermal Performance of Sierpinski Carpet Fractal Fins in a Forced Convection Environment

2016 ◽  
Author(s):  
David Calamas ◽  
Daniel Dannelley ◽  
Gyunay Keten
Keyword(s):  
Heat Transfer ◽  
Reynolds Number ◽  
Forced Convection ◽  
Thermal Performance ◽  
Reynolds Numbers ◽  
Unit Mass ◽  
Thermal Testing ◽  
Sierpinski Carpet ◽  
Fractal Pattern ◽  
Sierpiński Carpet

When certain fractal geometries are used in the design of fins or heat sinks the surface area available for heat transfer can be increased while system mass can be simultaneously decreased. The Sierpinski carpet fractal pattern, when utilized in the design of an extended surface, can provide more effective heat dissipation while simultaneously reducing mass. In order to assess the thermal performance of fractal fins for application in the thermal management of electronic devices an experimental investigation was performed. The first four fractal iterations of the Sierpinski carpet pattern, used in the design of extended surfaces, were examined in a forced convection environment. The thermal performance of the Sierpinski carpet fractal fins was quantified by the following performance metrics: efficiency, effectiveness, and effectiveness per unit mass. The fractal fins were experimentally examined in a thermal testing tunnel for a range of Reynolds numbers. As the Reynolds number increased, the fin efficiency, effectiveness and effectiveness per unit mass were found to decrease. However, as the Reynolds number increased the Nusselt number was found to similarly increase due to higher average heat transfer coefficients. The fourth iteration of the fractal pattern resulted in a 6.73% and 70.97% increase in fin effectiveness and fin effectiveness per unit mass when compared with the zeroth iteration for a Reynolds number of 6.5E3. However, the fourth iteration of the fractal pattern resulted in a 1.93% decrease in fin effectiveness and 57.09% increase in fin effectiveness per unit mass when compared with the zeroth iteration for a Reynolds number of 1.3E4. The contribution of thermal radiation to the rate of heat transfer was as high as 62.90% and 33.69% for Reynolds numbers of 6.5E3 and 1.3E4 respectively.

Experimental Investigation of Heat Transfer in Impingement Air Cooled Plate Fin Heat Sinks

2005 ◽  
Vol 128 (4) ◽  
pp. 412-418 ◽  
Author(s):  
Zhipeng Duan ◽  
Y. S. Muzychka
Keyword(s):  
Heat Transfer ◽  
Experimental Data ◽  
Thermal Resistance ◽  
Thermal Performance ◽  
Heat Transfer Model ◽  
Heat Sinks ◽  
Transfer Model ◽  
Transfer Coefficients ◽  
Developing Flow ◽  
Rectangular Channels

Impingement cooling of plate fin heat sinks is examined. Experimental measurements of thermal performance were performed with four heat sinks of various impingement inlet widths, fin spacings, fin heights, and airflow velocities. The percent uncertainty in the measured thermal resistance was a maximum of 2.6% in the validation tests. Using a simple thermal resistance model based on developing laminar flow in rectangular channels, the actual mean heat transfer coefficients are obtained in order to develop a simple heat transfer model for the impingement plate fin heat sink system. The experimental results are combined into a dimensionless correlation for channel average Nusselt number Nu∼f(L*,Pr). We use a dimensionless thermal developing flow length, L*=(L∕2)∕(DhRePr), as the independent parameter. Results show that Nu∼1∕L*, similar to developing flow in parallel channels. The heat transfer model covers the practical operating range of most heat sinks, 0.01<L*<0.18. The accuracy of the heat transfer model was found to be within 11% of the experimental data taken on four heat sinks and other experimental data from the published literature at channel Reynolds numbers less than 1200. The proposed heat transfer model may be used to predict the thermal performance of impingement air cooled plate fin heat sinks for design purposes.

Heat Transfer Measurements in an Internal Cooling System Using a Transient Technique With Infrared Thermography

2012 ◽  
Author(s):  
Christian Egger ◽  
Jens von Wolfersdorf ◽  
Martin Schnieder
Keyword(s):  
Heat Transfer ◽  
Data Analysis ◽  
Infrared Thermography ◽  
Outer Surface ◽  
Cooling System ◽  
Internal Cooling ◽  
Test Model ◽  
Cooling Channel ◽  
Transfer Coefficients ◽  
Heat Transfer Coefficients

In this paper a transient method for measuring heat transfer coefficients in internal cooling systems using infrared thermography is applied. The experiments are performed with a two-pass internal cooling channel connected by a 180° bend. The leading edge and the trailing edge consist of trapezoidal and nearly rectangular cross sections, respectively, to achieve an engine-similar configuration. Within the channels rib arrangements are considered for heat transfer enhancement. The test model is made of metallic material. During the experiment the cooling channels are heated by the internal flow. The surface temperature response of the cooling channel walls is measured on the outer surface by infrared thermography. Additionally, fluid temperatures as well as fluid and solid properties are determined for the data analysis. The method for determining the distribution of internal heat transfer coefficients is based on a lumped capacitance approach which considers lateral conduction in the cooling system walls as well as natural convection and radiation heat transfer on the outer surface. Because of time-dependent effects a sensitivity analysis is performed to identify optimal time periods for data analysis. Results are compared with available literature data.

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