Numerical and Experimental Analysis for Air Circulation and Cooling Performance in a Cell Cabinet

Author(s):  
Jiahui Zhang ◽  
Jason Waggel ◽  
Dave Weber ◽  
Tony Pollice

In liquid-cooled large drives, controlling air temperature and maintaining air circulation is very important to the lifetime and functions of electrical and electronic components in power cell cabinet. In application, air/water heat exchangers and associated fans are employed to cool the air and force it through the cells. A computational fluid dynamics (CFD) analysis is performed to predict the air circulation in cell cabinet. The results are applied in air baffle arrangement to obtain an ideal air flow distribution. A fundamental analysis is conducted for heat exchanger and its thermal performance defined. It is found that the air supply temperature from heat exchanger is almost independent of air flow rate and altitude within application range. A thermal model is developed to simulate air temperatures into and out of cell cabinet heat exchanger for evaluating its cooling capacity. Flow and heat-run tests are performed for a cell cabinet. The testing results prove that the simulation models are accurate, and the developed air-cooling system can satisfy cooling requirement. A parametric study is complemented with the simulation models to guide cooling management regarding variations in operational and environmental conditions.

Processes ◽  
2021 ◽  
Vol 9 (10) ◽  
pp. 1773
Author(s):  
Yu Wang ◽  
Lin Ruan

A combined circulation system of spray evaporative cooling and air cooling (CCSSECAC) is a way to enhance the cooling performance of an air-cooled electric machine while maintaining its existing structure. Based on a traditional air-cooled machine, when the discrete evaporative cooling medium particles are scattered into the airflow, they will reach the heat source with the air circulation. The cooling capacity of the cooling system is enhanced simultaneously through the phase transition and convection heat transfer. Ultrasonic atomization is a simple way to produce tiny droplets and a good way to improve the performance of CCSSECAC. To verify the effectiveness of such a system, a principle test model was built and a multi-operational condition experiment was carried out as an exploratory study. The experimental results showed that the new cooling system was feasible for horizontal machines, and the stator coil temperature was significantly reduced compared with the air-cooled mode.


2021 ◽  
Vol 09 (03) ◽  
pp. E482-E486
Author(s):  
Stanislas Chaussade ◽  
Einas Abou Ali ◽  
Rachel Hallit ◽  
Arthur Belle ◽  
Maximilien Barret ◽  
...  

Abstract Background and study aims The role that air circulation through a gastrointestinal endoscopy system plays in airborne transmission of microorganisms has never been investigated. The aim of this study was to explore the potential risk of transmission and potential improvements in the system. Methods We investigated and described air circulation into gastrointestinal endoscopes from Fujifilm, Olympus, and Pentax. Results The light source box contains a lamp, either Xenon or LED. The temperature of the light is high and is regulated by a forced-air cooling system to maintain a stable temperature in the middle of the box. The air used by the forced-air cooling system is sucked from the closed environment of the patient through an aeration port, located close to the light source and evacuated out of the box by one or two ventilators. No filter exists to avoid dispersion of particles outside the processor box. The light source box also contains an insufflation air pump. The air is sucked from the light source box through one or two holes in the air pump and pushed from the air pump into the air pipe of the endoscope through a plastic tube. Because the air pump does not have a dedicated HEPA filter, transmission of microorganisms cannot be excluded. Conclusions Changes are necessary to prevent airborne transmission. Exclusive use of an external CO2 pump and wrapping the endoscope platform with a plastic film will limit scatter of microorganisms. In the era of pandemic virus with airborne transmission, improvements in gastrointestinal ventilation systems are necessary to avoid contamination of patients and health care workers.


2021 ◽  
Vol 2057 (1) ◽  
pp. 012004
Author(s):  
Yu A Borisov ◽  
V V Volkov-Muzilev ◽  
D A Kalashnikov ◽  
H S Khalife

Abstract The article discusses the issues of reducing the size of the cooling unit of the antenna of a radar station by improving the gas-dynamic processes occurring in the air-cooling unit. The results of the experimental studies of the gas flow in a plate-fin heat exchanger, being blown by one axial fan are presented. The feasibility of changing the number of axial fans for organizing a more uniform flow around the heat-exchange surfaces has been determined by calculation and theoretical methods. The calculation results are confirmed by experimental studies of the air flow in the segment of the heat exchanger, which is provided by a smaller fan.


Author(s):  
Husam A. Alissa ◽  
Kourosh Nemati ◽  
Bahgat Sammakia ◽  
Alfonso Ortega ◽  
David King ◽  
...  

The perpetual increase of data processing has led to an ever increasing need for power and in turn to greater cooling challenges. High density (HD) IT loads have necessitated more aggressive and direct approaches of cooling as opposed to the legacy approach by the utilization of row-based cooling. In-row cooler systems are placed between the racks aligned with row orientation; they offer cool air to the IT equipment more directly and effectively. Following a horizontal airflow pattern and typically occupying 50% of a rack’s width; in-row cooling can be the main source of cooling in the data center or can work jointly with perimeter cooling. Another important development is the use of containment systems since they reduce mixing of hot and cold air in the facility. Both in-row technology and containment can be combined to form a very effective cooling solution for HD data centers. This current study numerically investigates the behavior of in-row coolers in cold aisle containment (CAC) vs. perimeter cooling scheme. Also, we address the steady state performance for both systems, this includes manufacturer’s specifications such as heat exchanger performance and cooling coil capacity. A brief failure scenario is then run, and duration of ride through time in the case of row-based cooling system failure is compared to raised floor perimeter cooling with containment. Non-raised floor cooling schemes will reduce the air volumetric storage of the whole facility (in this small data center cell it is about a 20% reduction). Also, the varying thermal inertia between the typical in-row and perimeter cooling units is of decisive importance. The CFD model is validated using a new data center laboratory at Binghamton University with perimeter cooling. This data center consists of one main Liebert cooling unit, 46 perforated tiles with 22% open area, 40 racks distributed on three main cold aisles C and D. A computational slice is taken of the data center to generalize results. Cold aisle C consists of 16 rack and 18 perforated tiles with containment installed. In-row coolers are then added to the CFD model. Fixed IT load is maintained throughout the simulation and steady state comparisons are built between the legacy and row-based cooling schemes. An empirically obtained flow curve method is used to capture the flow-pressure correlation for flow devices. Performance scenarios were parametrically analyzed for the following cases: (a) Perimeter cooling in CAC, (b) In-row cooling in CAC. Results showed that in-row coolers increased the efficiency of supply air flow utilization since the floor leakage was eliminated, and higher pressure build up in CAC were observed. This reduced the rack recirculation when compared to the perimeter cooled case. However, the heat exchanger size demonstrated the limitation of the in-row to maintain controlled set point at increased air flow conditions. For the pump failure scenario, experimental data provided by Emerson labs were used to capture the thermal inertia effect of the cooling coils for in-row and perimeter unit, perimeter cooled system proved to have longer ride through time.


Author(s):  
Mayumi Ouchi ◽  
Yoshiyuki Abe ◽  
Masato Fukagaya ◽  
Takashi Kitagawa ◽  
Haruhiko Ohta ◽  
...  

Energy consumption in data centers has seen a drastic increase in recent years. In data centers, server racks are cooled down in an indirect way by air-conditioning systems installed to cool the entire server room. This air cooling method is inefficient as information technology (IT) equipment is insufficiently cooled down, whereas the room is overcooled. The development of countermeasures for heat generated by IT equipment is one of the urgent tasks to be accomplished. We, therefore, proposed new liquid cooling systems in which IT equipment is cooled down directly and exhaust heat is not radiated into the server room. Three cooling methods have been developed simultaneously. Two of them involve direct cooling; a cooling jacket is directly attached to the heat source (or CPU in this case) and a single-phase heat exchanger or a two-phase heat exchanger is used as the cooling jacket. The other method involves indirect cooling; heat generated by CPU is transported to the outside of the chassis through flat heat pipes and the condensation sections of the heat pipes are cooled down by coolant with liquid manifold. Verification tests have been conducted by using commercial server racks to which these cooling methods are applied while investigating five R&D components that constitute our liquid cooling systems: the single-phase heat exchanger, the two-phase heat exchanger, high performance flat heat pipes, nanofluid technology, and the plug-in connector. As a result, a 44–53% reduction in energy consumption of cooling facilities with the single-phase cooling system and a 42–50% reduction with the flat heat pipe cooling system were realized compared with conventional air cooling system.


Author(s):  
Jian Zhou ◽  
Ming Ding ◽  
Haozhi Bian ◽  
Yinxing Zhang ◽  
Zhongning Sun

The parallel compact heat exchangers have been widely applied in the various fields such as heat exchangers in chemical engineering, the solar collector, fuel cells and the passive removal heat exchanger in passive containment cooling system (PCCS), etc. The heat exchangers in the PCCS removes out the heat brought by the steam coming out from the broken reactor or primary cooling system. Therefore, the performance of the passive containment cooling system heat exchanger (PCCS HX) will greatly influence the safety and integrity of the containment. In previous investigations on the parallel compact heat exchangers, attentions are focused on the pressure distribution and flow distribution in the heat exchangers. A bad flow distribution in the heat exchanger will reduce the heat performance. More seriously, the coolant in some tubes may boils and the tubes will be overheated, resulting in explosion of tubes. Therefore, the characteristic of pressure distribution and the flow distribution should be investigated for a uniform flow distribution. In the past studies of the compact heat exchangers, the numbers of tube are almost under 72 which is relatively small, while the number of tubes PCCS HX is usually over than 100. And the pressure distribution in compact heat exchangers is assumed that the pressure recovery plays a leading role. However, the more numbers of tube will bring more flow maldistribution, if the geometry design is selected inappropriately. The reverse flow may occur in the heat exchanger, which means that in some tubes, the coolant flows from the tube outlet to the inlet. This phenomenon of reverse flow have never been mentioned in previous studies. The occurrence of the reverse flow will significantly decrease the performance of the heat exchanger and cause a bad influence on the safety of the containment. In the PCCS, the Z-type heat exchanger is one of the choice of PCCS HX (heat exchanger) design. Therefore, the present study focus on the characteristic of reverse flow phenomenon in Z-type heat exchangers. The pressure distribution and the flow distribution have been separately investigated deeply. The conclusion of this study will provide a guide to the geometry design of the PCCS HX with large number of tubes.


2018 ◽  
Vol 70 ◽  
pp. 03012 ◽  
Author(s):  
Roman Radchenko ◽  
Andrii Radchenko ◽  
Serhiy Serbin ◽  
Serhiy Kantor ◽  
Bohdan Portnoi

Two-stage Gas turbine unite (GTU) inlet air cooling by absorption lithium-bromide chiller (ACh) to the temperature 15 °C and by refrigerant ejector chiller (ECh) to 10 °C through utilizing the turbine exhaust gas heat for changeable ambient air temperatures and corresponding heat loads on the air coolers for the south Ukraine climatic conditions is analysed. An excessive refrigeration capacity of combined absorption-ejector chiller (AECh) exceeding the current heat loads and generated at decreased heat loads on the air coolers at the inlet of GTU can be used for covering increased heat loads to reduce the refrigeration capacity of AECh. The GTU inlet air cooling system with an ambient air precooling booster stage and a base two-stage cooling air to the temperature 10 °C by AECh is proposed. The AECh excessive cooling capacity generated during decreased heat loads on the GTU inlet air coolers is conserved in the thermal accumulator and used for GTU inlet air precooling in a booster stage of air cooler during increased heat loads. There is AECh cooling capacity reduction by 50% due to the use of a booster stage for precooling GTU inlet ambient air at the expense of an excessive cooling capacity accumulated in the thermal storage.


2019 ◽  
Author(s):  
J. H. Lee ◽  
Z. A. Latiff ◽  
M. R. M. Perang ◽  
M. F. M. Said

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