Utilizing the Novel Laser Spallation Technique to Measure Interfacial Strength in Microelectronic Packages

2005 ◽  
Author(s):  
Arun Raman ◽  
Jun Tian ◽  
Alfred A. La Mar ◽  
Shalabh Tandon
Keyword(s):  
Strain Rate ◽  
Flip Chip ◽  
High Strain ◽  
Interfacial Strength ◽  
Strain Rates ◽  
The Novel ◽  
Strength Measurement ◽  
Laser Spallation ◽  
Adhesion Measurement ◽  
Microelectronic Packages

Laser spallation is a high strain rate adhesion measurement technique. Based on the principle of pulsed laser ablation, strain rates of the order of 105–106s−1 are achieved with laser spallation. At these strain rates, low strain rate losses such as due to plasticity or viscoelasticity get minimized and so the strength measurement from laser spallation will be close to the intrinsic strength of the interface. In addition, the high strain rates also enable an understanding of “shock” stress conditions. This work focuses on the application of laser spallation to understand two types of interfaces in flip chip microelectronic packages — BGA solder joints and copper-epoxy based dielectrics. The ability of laser spallation to differentiate samples on the basis of their adhesive strength is understood.

Dynamic Deformation Behavior of As-Extruded Mg-Gd-Y Magnesium Alloy and the Microstructural Evolution

2011 ◽  
Vol 284-286 ◽  
pp. 1579-1583
Author(s):  
Ping Li Mao ◽  
Zheng Liu ◽  
Chang Yi Wang ◽  
Feng Wang
Keyword(s):  
Magnesium Alloy ◽  
Strain Rate ◽  
Deformation Behavior ◽  
High Strain ◽  
Split Hopkinson Pressure Bar ◽  
Dynamic Deformation ◽  
Strain Rates ◽  
Compression Axis ◽  
Deformation Localization ◽  
Dynamic Deformation Behavior

The dynamic deformation behavior of an as-extruded Mg-Gd-Y magnesium alloy was studied by using Split Hopkinson Pressure Bar (SHPB) apparatus under high strain rates of 102 s-1 to 103s-1 in the present work, in the mean while the microstructure evolution after deformation were inspected by OM and SEM. The results demonstrated that the material is not sensitive to the strain rate and with increasing the strain rate the yield stress of as-extruded Mg-Gd-Y magnesium alloy has a tendency of increasing. The microstructure observation results shown that several deformation localization areas with the width of 10mm formed in the strain rates of 465s-1 and 2140s-1 along the compression axis respectively, and the grain boundaries within the deformation localization area are parallel with each other and are perpendicular to the compression axis. While increasing the strain rate to 3767s-1 the deformation seems become uniform and all the grains are compressed flat in somewhat. The deformation mechanism of as-extruded Mg-Gd-Y magnesium alloy under high strain rate at room temperature was also discussed.

scholarly journals Dynamic constitutive relation of 5083P-O aluminium alloy and its influence on energy-absorbing structure

2018 ◽  
Vol 10 (10) ◽  
pp. 168781401880733
Author(s):  
Yue Feng ◽  
Shoune Xiao ◽  
Bing Yang ◽  
Tao Zhu ◽  
Guangwu Yang ◽  
...  
Keyword(s):  
Finite Element ◽  
Strain Rate ◽  
Aluminium Alloy ◽  
Constitutive Relation ◽  
High Strain ◽  
Deformation Mode ◽  
Strain Rates ◽  
Strengthening Effect ◽  
Element Simulation ◽  
Energy Absorbing

Dynamic and quasi-static tensile tests of 5083P-O aluminium alloy were carried out using RPL100 electronic creep/fatigue testing machine and the split Hopkinson tension bar, respectively. The dynamic constitutive relation of the material at high strain rates was studied, and the constitutive model in accordance with Cowper–Symonds form was established. At the same time, a method to describe the constitutive relation of material using the strain rate interpolation method which is included in LS-DYNA software was proposed. The advantages and accuracy of this method were verified by comparing the results of the finite element simulation with the fitting results of the Cowper-Symonds model. The influence of material strain rate effect on squeezing force, energy absorption and deformation mode of the squeezing energy-absorbing structure based on the constitutive models of 5083P-O were studied by means of finite element simulation. The results show that when the strain rate of the structure deformation is low, the material strain rate strengthening effect has little influence on the structure. However, with the increase of the strain rate, the strengthening effect of the material will improve the squeezing force and the energy absorption of the structure, and will also influence the deformation mode, that is, the decrease of the deformation with high strain rates while the increase of the deformation with low strain rates.

Impact tensile behavior and frequency response of 3D braided composites

2011 ◽  
Vol 82 (3) ◽  
pp. 280-287 ◽  
Author(s):  
Xuehui Gan ◽  
Jianhua Yan ◽  
Bohong Gu ◽  
Baozhong Sun
Keyword(s):  
High Strain Rate ◽  
Strain Rate ◽  
Tensile Properties ◽  
High Strain ◽  
Tensile Modulus ◽  
Tensile Failure ◽  
Uniaxial Tensile ◽  
Strain Rates ◽  
Braided Composites ◽  
3D Braided Composites

The uniaxial tensile properties of 4-step 3D braided E-glass/epoxy composites under quasi-static and high-strain rate loadings have been investigated to evaluate the tensile failure mode at different strain rates. The uniaxial tensile properties at high strain rates from 800/s to 2100/s were tested using the split Hopkinson tension bar (SHTB) technique. The tensile properties at quasi-static strain rate were also tested and compared with those in high strain rates. Z-transform theory is applied to 3D braided composites to characterize the system dynamic behaviors in frequency domain. The frequency responses and the stability of 3D braided composites under quasi-static and high-strain rate compression have been analyzed and discussed in the Z-transform domain. The results indicate that the stress-strain curves are rate sensitive, and tensile modulus, maximum tensile stress and corresponding tensile strain are also sensitive to the strain rate. The tensile modulus, maximum tensile stress of the 3D braided composites are linearly increased with the strain rate. With increasing of the strain rate (from 0.001/s to 2100/s), the tensile failure of the 3D braided composite specimens has a tendency of transition from ductile failure to brittle failure. The magnitude response and phase response is very different in quasi-static loading with that in high-strain rate loading. The 3D braided composite system is more stable at high strain rate than quasi-static loading.

Research on Numerical Algorithm of Constitutive Equation under High Speed Deformation in Hadfield Steel

2012 ◽  
Vol 562-564 ◽  
pp. 688-692 ◽  
Author(s):  
Deng Yue Sun ◽  
Jing Li ◽  
Fu Cheng Zhang ◽  
Feng Chao Liu ◽  
Ming Zhang
Keyword(s):  
High Strain Rate ◽  
Strain Rate ◽  
Deformation Behavior ◽  
High Speed ◽  
High Strain ◽  
Equivalent Stress ◽  
Hadfield Steel ◽  
Stress And Strain ◽  
Strain Rates ◽  
The Finite Element Method

The influence of the strain rate on the plastic deformation of the metals was significant during the high strain rate of loading. However, it was very difficult to obtain high strain rate data (≥ 104 s-1) by experimental techniques. Therefore, the finite element method and iterative method were employed in this study. Numerical simulation was used to characterise the deformation behavior of Hadfield steel during explosion treatment. Base on experimental data, a modified Johnson-Cook equation for Hadfield steel under various strain rate was fitted. The development of two field variables was quantified during explosion hardening: equivalent stress and strain rates.

A Dynamic Mechanical Analysis of T2 Copper at High Strain Rates

2019 ◽  
Vol 812 ◽  
pp. 38-44
Author(s):  
Shuai Chen ◽  
Wen Bin Li ◽  
Xiao Ming Wang ◽  
Wen Jin Yao
Keyword(s):  
Yield Strength ◽  
Strain Rate ◽  
High Strain ◽  
Split Hopkinson Pressure Bar ◽  
Pure Copper ◽  
Dislocation Slip ◽  
Strain Rates ◽  
High Strain Rates ◽  
Stress Strain ◽  
Shpb Test

This work compares the pure copper (T2 copper)’s stress-strain relationship at different strain rates in the uni-axial tension test and Split Hopkinson Pressure Bar (SHPB) test. Small samples were utilized in the high strain rate SHPB test in which the accuracy was modified by numerical simulation. The experimental results showed that the T2 copper’s yield strength at high strain rates largely outweighed the quasi static yield strength. The flow stress in the stress-strain curves at different strain rates appeared to be divergent and increased with the increase in strain rates, showing great strain strengthening and strain rate hardening effects. Metallographic observation showed that the microstructure of T2 copper changed from equiaxed grains to twins and the interaction between the dislocation slip zone grain boundary and twins promoted the super plasticity distortion in T2 copper.

Numerical Simulation of Hot High Strain Rate Torsion Tests for Al-Based Alloys

2019 ◽  
Vol 822 ◽  
pp. 66-71
Author(s):  
Anton Naumov ◽  
Anatolii Borisov ◽  
Anastasiya Y. Doroshchenkova
Keyword(s):  
Numerical Simulation ◽  
High Strain Rate ◽  
Strain Rate ◽  
Visual Analysis ◽  
Physical Simulation ◽  
High Strain ◽  
Torsion Test ◽  
Strain Rates ◽  
Deform 3D

The present research describes the comparison of numerical and physical simulation of hot high strain rate torsion tests for Al-based alloys in order to clarify the accuracy of calculations using basic grades of materials in Deform-3DTM software. A comparative visual analysis of the results is presented. Obtained data on the distribution of temperatures, strains, stresses and strain rates during the torsion test are discussed.

High Strain Rate Blow Formability of Newly Developed Al-Mg-High-Mn Alloy

2012 ◽  
Vol 735 ◽  
pp. 271-277 ◽  
Author(s):  
Tomoyuki Kudo ◽  
Akira Goto ◽  
Kazuya Saito
Keyword(s):  
Grain Size ◽  
High Strain Rate ◽  
Strain Rate ◽  
Mass Production ◽  
High Strain ◽  
Mg Alloy ◽  
Strain Rates ◽  
Fine Grain ◽  
Aa5083 Alloy ◽  
Complex Parts

Blow forming accompanied with superplasticity makes possible the forming of complex parts, which cannot be formed by cold press forming. The conventional superplastic AA5083 alloy ‘ALNOVI-1’ developed by the Furukawa-Sky Aluminum Corp. shows high superplasticity because of its fine grain and is widely used for blow forming. However, for mass production of components, an Al-Mg alloy with finer-sized grains is needed. In this research, the newly developed high Mn version of the Al-Mg alloy ‘ALNOVI-U’ is used, and this material possesses grains finer than those of the conventional AA5083 alloy. The effects of finer grain size on the blow formability at high strain rates over 10-2/s and the properties of the resulting moldings were studied.

Tensile behaviors of co-woven-knitted fabric reinforced composites under various strain rates

2011 ◽  
Vol 45 (24) ◽  
pp. 2495-2506 ◽  
Author(s):  
Pibo Ma ◽  
Hong Hu ◽  
Lvtao Zhu ◽  
Baozhong Sun ◽  
Bohong Gu
Keyword(s):  
Strain Rate ◽  
Failure Modes ◽  
Shear Failure ◽  
High Strain ◽  
Tensile Failure ◽  
Knitted Fabric ◽  
Strain Rates ◽  
High Strain Rates ◽  
Textile Composite ◽  
Interface Failure

This article reports the tensile behaviors of a novel kind of 3D textile composite, named as co-woven-knitted fabric (CWKF) reinforced composite, under quasi-static and high strain rates. The tensile tests were conducted along the warp direction (0°), bias direction (45°), and weft direction (90°) at quasi-static strain rate of 0.001/s and high strain rates ranging from 1589/s to 2586/s. The results indicate that the tensile strength, failure strain, tensile stiffness, energy absorption, and resilient energy are strain rate sensitive along all the three directions. The relationships between the mechanical parameters and the strain rate were also analyzed. The fractograph of the CWKF composite demonstrate that the tensile failure modes are matrix shear failure and fibers breakage under the quasi-static testing condition while interface failure and fibers pullout are at high strain rates.

Comparative Study of the Dynamic Behavior of AA2519 Aluminum Alloy in T6 and T8 Temper Conditions

2019 ◽  
Author(s):  
Adewale Olasumboye ◽  
Gbadebo Owolabi ◽  
Olufemi Koya ◽  
Horace Whitworth ◽  
Nadir Yilmaz
Keyword(s):  
Plastic Deformation ◽  
Aluminum Alloy ◽  
Stress Response ◽  
Flow Stress ◽  
Yield Strength ◽  
Strain Rate ◽  
High Strain ◽  
Second Phase ◽  
Strain Rates ◽  
High Strain Rates

Abstract This study investigates the dynamic response of AA2519 aluminum alloy in T6 temper condition during plastic deformation at high strain rates. The aim was to determine how the T6 temper condition affects the flow stress response, strength properties and microstructural morphologies of the alloy when impacted under compression at high strain rates. The specimens (with aspect ratio, L/D = 0.8) of the as-cast alloy used were received in the T8 temper condition and further heat-treated to the T6 temper condition based on the standard ASTM temper designation procedures. Split-Hopkinson pressure bar experiment was used to generate true stress-strain data for the alloy in the range of 1000–3500 /s strain rates while high-speed cameras were used to monitor the test compliance with strain-rate constancy measures. The microstructures of the as received and deformed specimens were assessed and compared for possible disparities in their initial microstructures and post-deformation changes, respectively, using optical microscopy. Results showed no clear evidence of strain-rate dependency in the dynamic yield strength behavior of T6-temper designated alloy while exhibiting a negative trend in its flow stress response. On the contrary, AA2519-T8 showed marginal but positive response in both yield strength and flow behavior for the range of strain rates tested. Post-deformation photomicrographs show clear disparities in the alloys’ initial microstructures in terms of the second-phase particle size differences, population density and, distribution; and in the morphological changes which occurred in the microstructures of the different materials during large plastic deformation. AA2519-T6 showed a higher susceptibility to adiabatic shear localization than AA2519-T8, with deformed and bifurcating transformed band occurring at 3000 /s followed by failure at 3500 /s.

Medium to High Strain-Rate Characterization of Lead Free Solder Alloys Through Metal Cutting Experiments

2019 ◽  
Author(s):  
Yuvraj Singh ◽  
Anirudh Udupa ◽  
Srinivasan Chandrasekar ◽  
Ganesh Subbarayan
Keyword(s):  
High Strain Rate ◽  
Strain Rate ◽  
Metal Cutting ◽  
High Strain ◽  
Lead Free ◽  
Strain Rates ◽  
Lead Free Solder ◽  
Orthogonal Metal Cutting ◽  
Free Solder

Abstract Studies on medium to high strain-rate characterization (≥ 0.1s−1) of lead-free solder are relatively few, primarily due to the lack of available methods for testing. Prior work in literature uses Split Hopkinson Bar (SPHB) experiments for high strain-rate characterization (≥ 300s−1) [1,2], while a modified micro-scale tester is used for medium strain-rate characterization (0.005s−1 to 300s−1) [3] and an impact hammer test setup for testing in a strain-rate regime from 1s−1 to 100s−1 [4]. However, there is still limited data in strain-rate regimes of relevance, specifically for drop shock applications. In this paper, we present orthogonal metal cutting as a novel method to characterize lead-free solder alloys. Experiments are carried out using a wedgelike tool that cuts through a work piece at a fixed depth and rake angle while maintaining a constant cutting velocity. These experiments are conducted at room temperature on Sn1.0Ag0.5Cu bulk test specimens with strain-rates varying from 0.32 to 48s−1. The range of strain-rates is only limited by the ball screw driven slide allowing higher strain-rates if needed. The strains and strain-rates are captured through Particle Image Velocimetry (PIV) using sequential images taken from a high-speed camera just ahead of the cutting tool. The PIV enables non-contact recording of high strain-rate deformations, while the dynamometer on the cutting head allows one to capture the forces exerted during the cutting process. Results for the stress-strain response obtained through the experiments are compared to prior work for validation. Orthogonal metal cutting is shown to be a potentially attractive method for characterization of solder at higher strain-rates.

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