Modeling Melting Solder in System-in-Package Assembly

Author(s):  
J. F. Zhao ◽  
J. F. Wang ◽  
C. Yang

System-in-package (SiP) technologies typically demand an increasing number of passive components assembled into a single package to achieve system level electrical performance. Traditionally, these passive components and their assembly technologies are designed for printed circuit boards and are now integrated at the package level. However, problems may arise when solder joints are used as interconnects between the passive components and the substrate in SiP system. The solder joint may melt during the surface mounting process. Since the size of the solder joint is comparable to that of the passive components, the melting may significantly alter the stress field in the package. Consequent failure may occur if the interconnect structure is not properly designed. It is a challenge to simulate solder melting with commercial finite element codes. In this paper, the interaction between the melting solder and the surrounding structures is investigated. The stress superposition method is used in the finite element model, in which the melting solder is removed from the package and a void with identical geometry was analyzed in its place. The overall stress field is the superposition of the stress field due to temperature change and the stress field caused by the uniform pressure acting on the void surface. This method greatly simplifies the mechanical modeling.

Author(s):  
C. J. Aird ◽  
M. J. Pavier ◽  
D. J. Smith

This paper presents the results of a fundamental finite-element based study of the crack-closure effects associated with combined residual and applied loading. First, an analytical expression for a representative two-dimensional residual stress field is derived. This residual stress field contains a central compressive region surrounded by an equilibrating tensile region. The analytical expression allows the size and shape of the field to be varied along with the magnitude of the residual stress. The residual stress field is then used as a prescribed initial stress field in a finite element model, in addition to a far field applied load. By introducing cracks of increasing length into these models, charts of stress-intensity-factor versus crack length are produced for different relative magnitudes of residual stress and applied load and for different sizes and shape of the residual stress field. These charts provide insight into the way in which crack-tip conditions evolve with crack growth under conditions of combined residual and applied loading and also enable conditions of crack closure and partial closure to be identified.


2011 ◽  
Vol 243-249 ◽  
pp. 3223-3228
Author(s):  
Zhong Fu Wang ◽  
Han Dong Liu ◽  
Tong Jiang ◽  
Si Wei Wan

Based on geological condition of underground factory building in Hohhot pumped storage power station, research and analysis are taken for the fundamental element which affect initial stress field, 3D finite element model of underground factory building is build for the analysis. Beigin with regrssion analysis, adopt linear elasticity caculation of finite element method to take linear regression analysis, and obtain range of optimized parameters. Adopt homogeneous design to definite various assemblies of optimized parameters at different levels. Obtain training sample by elasto plastic caculation of finite element, train for RBF model in oder to get inverse model of ground stress field. The calculation result shown that: RBF model overcome the disadvantages such as slow calculating speed and overfitting of BP model, and it could obtain distrubution rule of initial stress filed by inverse analysis in a reasonable way.


Electronics ◽  
2020 ◽  
Vol 9 (9) ◽  
pp. 1473
Author(s):  
Aleksandr Vasjanov ◽  
Vaidotas Barzdenas

In the era of technology and communication, printed circuit boards (PCBs) can be found in a myriad of devices—from ordinary household items, to state of the art custom metrology equipment. Different types of component for wireless communications are available and come in various packages, supplied by multiple manufacturers. The signal landpads for some high-frequency connectors and components, encapsulated in larger packages, are usually wider than the controlled impedance trace, thereby introducing unwanted impedance mismatch and resulting in signal reflections. The component land pad and microstrip width a discrepancy issue can be found in both complex high-density industrial devices and system-level academic research papers. This paper addresses the topic of compensating discontinuities, introduced by signal pads, which are wider than the target impedance microstrip, characterizes the difference between the compensated and uncompensated microstrip with discontinuity, and proposes a generalized guideline on compensating for the introduced impedance change in multilayer PCBs. The compensation method is based upon carefully designing the stackup of the PCB allowing for a reference plane cutout under the discontinuity to even out the impedance mismatch. A 6-layer PCB with IT180A dielectric material containing three structures has been manufactured and characterized using an Agilent E8363B vector network analyzer (VNA). A 4–12 dB improvement in S11 response in the whole frequency range up to 10 GHz, compared to that when no compensation has been applied, was observed.


2013 ◽  
Vol 683 ◽  
pp. 556-559
Author(s):  
Bin Bin Jiao ◽  
Fu Sheng Yu ◽  
Yun Jiang Li ◽  
Rong Lu Zhang ◽  
Gui Lin Du ◽  
...  

In order to study the distribution of the stress field in the high-speed intermittent cutting process, finite element model of high-speed intermittent cutting is established. Exponential material model of the constitutive equation and adaptive grid technology are applied in the finite element analysis software AdvantEdge. The material processing is simulated under certain cutting conditions with FEM ( Finite Element Method ) and the distribution of cutting force, stress field, and temperature field are received. A periodic variation to the cutting force and temperature is showed in the simulation of high-speed intermittent cutting. Highest value of the milling temperature appears in front contacting area of the knife -the chip.and maximum stress occurs at the tip of tool or the vicinity of the main cutting edge. The analysis of stress and strain fields in-depth is of great significance to improve tool design and durability of tool.


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