Evaluation of In-Plane and Out-of-Plane Stresses in Composite Structures Subjected to Large Displacements/Rotations

Author(s):  
Alfonso Pagani ◽  
Riccardo Augello ◽  
Erasmo Carrera

In many engineering applications, such as civil, mechanical and aerospace, large displacements and rotations may occur within the working composite structures, due to the extreme loading conditions that may occur during service. This afflicts the equilibrium states of the structures and could change them, eventually, in a catastrophic manner. Therefore, it may be necessary to predict the nonlinear stress conditions of the laminated structures through numerical simulation, in order to prevent the failure of the entire system. To take into account these conditions, a geometrical nonlinear analysis has to be performed. The nonlinear framework proposed in this work is based on the Carrera Unified Formulation (CUF). CUF is a hierarchical formulation that considers the order of the structural model as an input of the analysis, so that no specific formulations are needed to obtain any refined model. The possibility to generate high-order structural elements makes possible to analyze any loading cases, including the post-buckling situation. Furthermore, this methodology allows to evaulate of the full three-dimensional stress tensor in laminated structures. In fact, as CUF is able to calculate the stiffness matrix in an automatic manner, there is no need to include any simplification to evaluate the out-of-plane components of the stress tensor.

2022 ◽  
pp. 1-24
Author(s):  
G. Corrado ◽  
A. Arteiro ◽  
A.T. Marques ◽  
J. Reinoso ◽  
F. Daoud ◽  
...  

Abstract This paper presents the extension and validation of omni-failure envelopes for first-ply failure (FPF) and last-ply failure (LPF) analysis of advanced composite materials under general three-dimensional (3D) stress states. Phenomenological failure criteria based on invariant structural tensors are implemented to address failure events in multidirectional laminates using the “omni strain failure envelope” concept. This concept enables the generation of safe predictions of FPF and LPF of composite laminates, providing reliable and fast laminate failure indications that can be particularly useful as a design tool for conceptual and preliminary design of composite structures. The proposed extended omni strain failure envelopes allow not only identification of the controlling plies for FPF and LPF, but also of the controlling failure modes. FPF/LPF surfaces for general 3D stress states can be obtained using only the material properties extracted from the unidirectional (UD) material, and can predict membrane FPF or LPF of any laminate independently of lay-up, while considering the effect of out-of-plane stresses. The predictions of the LPF envelopes and surfaces are compared with experimental data on multidirectional laminates from the first and second World-Wide Failure Exercise (WWFE), showing a satisfactory agreement and validating the conservative character of omni-failure envelopes also in the presence of high levels of triaxiality.


Author(s):  
Matteo Filippi ◽  
Enrico Zappino ◽  
Erasmo Carrera

This paper presents the dynamic analysis of rotating structures using node-dependent kinematics (NDK) one-dimensional (1D) elements. These elements have the capabilities to assume a different kinematic at each node of a beam element, that is, the kinematic assumptions can be continuously varied along the beam axis. Node-dependent kinematic 1D elements have been extended to the dynamic analysis of rotors where the response of the slender shaft, as well as the responses of disks, has to be evaluated. Node dependent kinematic capabilities have been exploited to impose simple kinematic assumptions along the shaft and refined kinematic models where the in- and out-of-plane deformations appear, that is, on the disks. The governing equations of the rotordynamics problem have been derived in a unified and compact form using the Carrera unified formulation. Refined beam models based on Taylor and Lagrange expansions (LEs) have been considered. Single- and multiple-disk rotors have been investigated. The effects of flexible supports have also been included. The results show that the use of the node-dependent kinematic elements allows the accuracy of the model to be increased only where it is required. This approach leads to a reduction of the computational cost compared to a three-dimensional model while the accuracy of the results is preserved.


Author(s):  
Enrico Zappino ◽  
Navid Zobeiry ◽  
Marco Petrolo ◽  
Reza Vaziri ◽  
Erasmo Carrera ◽  
...  

Abstract This paper presents an innovative numerical model for the calculation of process-induced deformations of composite structures. The capabilities of a refined one-dimensional model, based on the Carrera Unified Formulation, have been exploited to describe the complex displacement field that originates during the curing process of a composite component. The refined kinematic models adopted are able to describe a three-dimensional solution and make it possible to predict the through-thickness deformation that is one of the causes of the origins of the process-induced deformations. The evolution of the material properties during the curing process is evaluated using the software RAVEN and the manufacturing process is simulated using an ‘incrementally elastic’ constitutive model. The results demonstrate the capabilities of the present approach to predict the process-induced deformations including the complex stress field due to thermal and mechanical loads.


1996 ◽  
Vol 24 (4) ◽  
pp. 339-348 ◽  
Author(s):  
R. M. V. Pidaparti

Abstract A three-dimensional (3D) beam finite element model was developed to investigate the torsional stiffness of a twisted steel-reinforced cord-rubber belt structure. The present 3D beam element takes into account the coupled extension, bending, and twisting deformations characteristic of the complex behavior of cord-rubber composite structures. The extension-twisting coupling due to the twisted nature of the cords was also considered in the finite element model. The results of torsional stiffness obtained from the finite element analysis for twisted cords and the two-ply steel cord-rubber belt structure are compared to the experimental data and other alternate solutions available in the literature. The effects of cord orientation, anisotropy, and rubber core surrounding the twisted cords on the torsional stiffness properties are presented and discussed.


Author(s):  
H Geramizadeh ◽  
S Dariushi ◽  
S Jedari Salami

The current study focuses on designing the optimal three-dimensional printed sandwich structures. The main goal is to improve the energy absorption capacity of the out-of-plane honeycomb sandwich beam. The novel Beta VI and Alpha VI were designed in order to achieve this aim. In the Beta VI, the connecting curves (splines) were used instead of the four diagonal walls, while the two vertical walls remained unchanged. The Alpha VI is a step forward on the Beta VI, which was promoted by filleting all angles among the vertical walls, created arcs, and face sheets. The two offered sandwich structures have not hitherto been provided in the literature. All models were designed and simulated by the CATIA and ABAQUS, respectively. The three-dimensional printer fabricated the samples by fused deposition modeling technique. The material properties were determined under tensile, compression, and three-point bending tests. The results are carried out by two methods based on experimental tests and finite element analyses that confirmed each other. The achievements provide novel insights into the determination of the adequate number of unit cells and demonstrate the energy absorption capacity of the Beta VI and Alpha VI are 23.7% and 53.9%, respectively, higher than the out-of-plane honeycomb sandwich structures.


2021 ◽  
Vol 11 (11) ◽  
pp. 4981
Author(s):  
Andreas Tausendfreund ◽  
Dirk Stöbener ◽  
Andreas Fischer

In the concept of the process signature, the relationship between a material load and the modification remaining in the workpiece is used to better understand and optimize manufacturing processes. The basic prerequisite for this is to be able to measure the loads occurring during the machining process in the form of mechanical deformations. Speckle photography is suitable for this in-process measurement task and is already used in a variety of ways for in-plane deformation measurements. The shortcoming of this fast and robust measurement technique based on image correlation techniques is that out-of-plane deformations in the direction of the measurement system cannot be detected and increases the measurement error of in-plane deformations. In this paper, we investigate a method that infers local out-of-plane motions of the workpiece surface from the decorrelation of speckle patterns and is thus able to reconstruct three-dimensional deformation fields. The implementation of the evaluation method enables a fast reconstruction of 3D deformation fields, so that the in-process capability remains given. First measurements in a deep rolling process show that dynamic deformations underneath the die can be captured and demonstrate the suitability of the speckle method for manufacturing process analysis.


Materials ◽  
2021 ◽  
Vol 14 (11) ◽  
pp. 2801
Author(s):  
Bartosz Miller ◽  
Leonard Ziemiański

The aim of the following paper is to discuss a newly developed approach for the identification of vibration mode shapes of multilayer composite structures. To overcome the limitations of the approaches based on image analysis (two-dimensional structures, high spatial resolution of mode shapes description), convolutional neural networks (CNNs) are applied to create a three-dimensional mode shapes identification algorithm with a significantly reduced number of mode shape vector coordinates. The CNN-based procedure is accurate, effective, and robust to noisy input data. The appearance of local damage is not an obstacle. The change of the material and the occurrence of local material degradation do not affect the accuracy of the method. Moreover, the application of the proposed identification method allows identifying the material degradation occurrence.


2016 ◽  
Vol 83 (4) ◽  
Author(s):  
Youlong Chen ◽  
Yong Zhu ◽  
Xi Chen ◽  
Yilun Liu

In this work, the compressive buckling of a nanowire partially bonded to an elastomeric substrate is studied via finite-element method (FEM) simulations and experiments. The buckling profile of the nanowire can be divided into three regimes, i.e., the in-plane buckling, the disordered buckling in the out-of-plane direction, and the helical buckling, depending on the constraint density between the nanowire and the substrate. The selection of the buckling mode depends on the ratio d/h, where d is the distance between adjacent constraint points and h is the helical buckling spacing of a perfectly bonded nanowire. For d/h > 0.5, buckling is in-plane with wavelength λ = 2d. For 0.27 < d/h < 0.5, buckling is disordered with irregular out-of-plane displacement. While, for d/h < 0.27, buckling is helical and the buckling spacing gradually approaches to the theoretical value of a perfectly bonded nanowire. Generally, the in-plane buckling induces smaller strain in the nanowire, but consumes the largest space. Whereas the helical mode induces moderate strain in the nanowire, but takes the smallest space. The study may shed useful insights on the design and optimization of high-performance stretchable electronics and three-dimensional complex nanostructures.


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