Numerical Study of Regenerator Configuration in the Design of a Stirling Engine
The sustainable development involves the rational use of energy, by satisfying energy demands without compromising the safety of future supply. The use of renewable energy sources together with combined heat and power systems is currently considered a priority in Europe. The market trends are evolving to decentralized energy conversion with the increasing replacement of boilers and other conventional systems by small and micro-scale cogeneration units, able to produce the same amounts of useful energies. Micro scale cogeneration systems have been developed as ideal solutions to meet the energy needs for the building sector. These technologies, which include the Stirling engines, allow the production of high quality electricity and heat, efficiently and close to the final point of use. Stirling engines seem to be a good alternative for residential energy conversion. The main objective of this paper is to study alternative configurations for the regenerator of an alpha Stirling engine and evaluate the overall performance of the system. Numerical simulations were performed via a MatLab® code that includes the thermodynamic cycle analysis accounting for the effects of non-ideal heat exchangers and pumping losses. Based on a previously developed costing methodology, the investment purchase cost for each configuration is also estimated. Results showed that, for mean pressure values above 30 bar, the Stirling engine efficiency is higher for a regenerator with a wired mesh matrix rather than with a wrapped foil matrix. This is due both to better heat transfer and to lower pumping losses with the wired mesh configuration. The capital cost of the system was calculated and showed that the heater and the engine bulk are the most expensive components.