Novel Turbine Endwall Contours for the Reduction of Heat Transfer Generated Using the Ice Formation Method
Three-dimensional contouring of vane endwalls has proven to be an efficient method for reducing aerodynamic losses or, respectively, endwall heat transfer by active manipulation of the complex vortical flow structures in the vane passage. The present study shows the application of the Ice Formation Method for endwall contouring of a guide vane row with the goal of reducing endwall heat transfer. Endwall contours for the guide vane row of a low pressure turbine are experimentally generated in form of ice contours and evaluated with respect to their heat transfer behavior. A comparison with the flat plate showed that average heat transfer is considerably reduced for the ice-contoured endwalls with reductions up to 42%. The generated endwall contours were also digitized and used in numerical simulations. The latter allowed for a comparison of endwall heat transfer for the novel contours with the heat transfer for a flat, uncontoured endwall. This showed that the new endwall contours also feature decreased average heat transfer compared to the flat endwall with the maximum obtained reduction being 12%.