Exergetic Assessment of a Syngas-Redox (SGR)-Based IGCC Plant for Generating Electricity

Author(s):  
M. Sorgenfrei ◽  
G. Tsatsaronis

Carbon capture from advanced Integrated Gasification Combined-Cycle (IGCC) processes should outperform conventional coal combustion with subsequent CO2 separation in terms of efficiency and CO2 capture rates. This paper provides a thermodynamic assessment, using exergy analysis, of a novel Syngas Redox (SGR) process for generating electricity. The power island of the proposed process uses syngas produced by coal gasification and then cleaned through high-temperature gas desulfurization (HGD). Hematite (Fe2O3) is used as an oxygen carrier to oxidize the syngas. To achieve a closed-cycle operation, the reduced iron particles are first partially re-oxidized with steam and then fully re-oxidized with pressurized air. One advantage of this design is that the resulting hydrogen (using steam in the re-oxidation section) can be utilized within the same plant or be on sold as a secondary product. In the proposed process, diluted hydrogen is combusted in a gas turbine. Heat integration is central to the design. The different requirements of syngas cooling, particle-regeneration, and coal drying necessitated the use of a heat-recovery steam generator (HRSG) supplying steam at three pressure levels. To establish a benchmark, the rate of exergy destruction within the SGR process was compared to a coal-fed Shell gasification IGCC design with Selexol-based pre-combustion capture. Process simulation was undertaken using Aspen Plus and EES (Engineering Equation Solver).

Author(s):  
M. Sorgenfrei ◽  
G. Tsatsaronis

Carbon capture from advanced integrated gasification combined-cycle (IGCC) processes should outperform conventional coal combustion with subsequent CO2 separation in terms of efficiency and CO2 capture rates. This paper provides a thermodynamic assessment, using an exergy analysis of a syngas redox (SGR) process for generating electricity. The power island of the proposed process uses syngas produced by coal gasification and is then cleaned through a high-temperature gas desulfurization (HGD) process. Hematite (Fe2O3) is used as an oxygen carrier to oxidize the syngas. To achieve a closed-cycle operation, the reduced iron particles are first partially re-oxidized with steam and then fully re-oxidized with pressurized air. One advantage of this design is that the resulting hydrogen (using steam in the re-oxidation section) can be utilized within the same plant or be sold as a secondary product. In the proposed process, diluted hydrogen is combusted in a gas turbine. Heat integration is central to the design. Thus far, the SGR process and the HGD unit are not commercially availiable. To establish a benchmark, the rate of exergy destruction within the SGR process was compared to a coal-fed Shell gasification IGCC design with Selexol-based precombustion carbon capture. Some thermodynamic inefficiencies were found to shift from the gas turbine to the steam cycle and redox system, while the net efficiency remained almost the same. A process simulation was undertaken, using Aspen Plus and the engineering equation solver (EES).


Author(s):  
Eric Liese

This paper examines the arrangement of a solid oxide fuel cell (SOFC) within a coal gasification cycle, this combination generally being called an integrated gasification fuel cell cycle. This work relies on a previous study performed by the National Energy Technology Laboratory (NETL) that details thermodynamic simulations of integrated gasification combined cycle (IGCC) systems and considers various gasifier types and includes cases for 90% CO2 capture (2007, “Cost and Performance Baseline for Fossil Energy Plants, Vol. 1: Bituminous Coal and Natural Gas to Electricity,” National Energy Technology Laboratory Report No. DOE/NETL-2007/1281). All systems in this study assume a Conoco Philips gasifier and cold-gas clean up conditions for the coal gasification system (Cases 3 and 4 in the NETL IGCC report). Four system arrangements, cases, are examined. Cases 1 and 2 remove the CO2 after the SOFC anode. Case 3 assumes steam addition, a water-gas-shift (WGS) catalyst, and a Selexol process to remove the CO2 in the gas cleanup section, sending a hydrogen-rich gas to the fuel cell anode. Case 4 assumes Selexol in the cold-gas cleanup section as in Case 3; however, there is no steam addition, and the WGS takes places in the SOFC and after the anode. Results demonstrate significant efficiency advantages compared with IGCC with CO2 capture. The hydrogen-rich case (Case 3) has better net electric efficiency compared with typical postanode CO2 capture cases (Cases 1 and 2), with a simpler arrangement but at a lower SOFC power density, or a lower efficiency at the same power density. Case 4 gives an efficiency similar to Case 3 but also at a lower SOFC power density. Carbon deposition concerns are also discussed.


2015 ◽  
Vol 3 (1) ◽  
pp. 178
Author(s):  
Mohsen Darabi ◽  
Mohammad Mohammadiun ◽  
Hamid Mohammadiun ◽  
Saeed Mortazavi ◽  
Mostafa Montazeri

<p>Electricity is an indispensable amenity in present society. Among all those energy resources, coal is readily available all over the world and has risen only moderately in price compared with other fuel sources. As a result, coal-fired power plant remains to be a fundamental element of the world's energy supply. IGCC, abbreviation of Integrated Gasification Combined Cycle, is one of the primary designs for the power-generation market from coal-gasification. This work presents a in the proposed process, diluted hydrogen is combusted in a gas turbine. Heat integration is central to the design. Thus far, the SGR process and the HGD unit are not commercially available. To establish a benchmark. Some thermodynamic inefficiencies were found to shift from the gas turbine to the steam cycle and redox system, while the net efficiency remained almost the same. A process simulation was undertaken, using Aspen Plus and the engineering equation solver (EES).The The model has been developed using Aspen Hysys® and Aspen Plus®. Parts of it have been developed in Matlab, which is mainly used for artificial neural network (ANN) training and parameters estimation. Predicted results of clean gas composition and generated power present a good agreement with industrial data. This study is aimed at obtaining a support tool for optimal solutions assessment of different gasification plant configurations, under different input data sets.</p>


Author(s):  
M. Nakhamkin ◽  
M. Patel ◽  
L. Andersson ◽  
P. Abitante ◽  
A. Cohn

This paper presents the results of a project targeted at developing cost effective power plant concept with integrated Coal Gasification System (CGS) and with Compressed Air Energy Storage (CAES) plant. The developed concepts, denoted as CGS/CAES, provide for continuous operation of CGS and the reheat turboexpander train which are high temperature components, thus improving their operation and extending life resource. A parametric thermodynamic analysis is performed for several CGS/CAES concepts differentiated by their turbomachinery parameters, CGS arrangements, operating cycles, and hours of daily generation. A qualitative cost estimate is made using a variety of sources including published EPRI reports and extensive in-house cost data. A technical and cost comparison is made to the Integrated Gasification Combined Cycle (IGCC) plant.


Author(s):  
Henry A. Long ◽  
Ting Wang ◽  
Arian Thomas

Coal is a prominent energy resource in the modern world, particularly in countries with emerging economies. In order to reduce emissions, it is necessary to find a way to utilize coal in a cleaner manner, such as through supercritical and ultra-supercritical Rankine cycles and the Integrated Gasification Combined Cycle (IGCC). Two approaches — raising the boiler pressure and using a reheat scheme — have been proven to notably increase the Rankine cycle efficiency. Thus, this study aims to investigate the effects of implementing reheat and supercritical or ultra-supercritical pressure in the bottom Rankine cycle on the IGCC cycle efficiency. First, reference cases of a standalone Rankine cycle were studied with single and double reheat, including boiler pressure levels from subcritical to ultra-supercritical conditions, followed by similar combined cycle cases, and finally IGCC systems. The results indicate that the notable efficiency enhancement in the standalone subcritical Rankine cycle do not prevail in the studied IGCC systems. Thus, it is not economically worthwhile to implement supercritical or ultra-supercritical bottom Rankine cycles in IGCC applications.


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