Investigation of Liquid Flow in a Multi-Pass Branching Microchannel System

Author(s):  
Ercan M. Dede

The design and fabrication of a unique multi-pass branching microchannel heat sink is reviewed. The liquid flow inside of the cold plate is investigated both experimentally and numerically. The experiments are carried out over a range of flow rates, and the pressure drop across the cold plate is determined over the set of tested values. Comparisons are made between fluid flow simulations and the experimental results. Numerical predictions show good agreement with the measured data, and the effects of the connection taps, inlet/outlet manifolds, and flow behavior inside of the multi-pass region of the cooler are explained. Applications of the technology are briefly introduced, and recent progress toward heat transfer measurements is reported.

Author(s):  
Hong-Quan Zhang ◽  
Qian Wang ◽  
Cem Sarica ◽  
James P. Brill

In Zhang et al. [1], a unified hydrodynamic model is developed for prediction of gas-liquid pipe flow behavior based on slug dynamics. In this study, the new model is validated with extensive experimental data acquired with different pipe diameters, inclination angles, fluid physical properties, gas-liquid flow rates and flow patterns. Good agreement is observed in every aspect of the two-phase pipe flow.


2003 ◽  
Vol 125 (4) ◽  
pp. 274-283 ◽  
Author(s):  
Hong-Quan Zhang ◽  
Qian Wang ◽  
Cem Sarica ◽  
James P. Brill

In Zhang et al. [1], a unified hydrodynamic model is developed for prediction of gas-liquid (co-current) pipe flow behavior based on slug dynamics. In this study, the new model is validated with extensive experimental data acquired with different pipe diameters, inclination angles, fluid physical properties, gas-liquid flow rates and flow patterns. Good agreement is observed in every aspect of the two-phase pipe flow.


1985 ◽  
Vol 50 (3) ◽  
pp. 745-757 ◽  
Author(s):  
Andreas Zahn ◽  
Lothar Ebner ◽  
Kurt Winkler ◽  
Jan Kratochvíl ◽  
Jindřich Zahradník

The effect of two-phase flow regime on decisive hydrodynamic and mass transfer characteristics of horizontal-tube gas-liquid reactors (pressure drop, liquid holdup, kLaL) was determined in a cocurrent-flow experimental unit of the length 4.15 m and diameter 0.05 m with air-water system. An adjustable-height weir was installed in the separation chamber at the reactor outlet to simulate the effect of internal baffles on reactor hydrodynamics. Flow regime maps were developed in the whole range of experimental gas and liquid flow rates both for the weirless arrangement and for the weir height 0.05 m, the former being in good agreement with flow-pattern boundaries presented by Mandhane. In the whole range of experi-mental conditions pressure drop data could be well correlated as a function of gas and liquid flow rates by an empirical exponential-type relation with specific sets of coefficients obtained for individual flow regimes from experimental data. Good agreement was observed between values of pressure drop obtained for weirless arrangement and data calculated from the Lockhart-Martinelli correlation while the contribution of weir to the overall pressure drop was well described by a relation proposed for the pressure loss in closed-end tubes. In the region of negligible weir influence values of liquid holdup were again succesfully correlated by the Lockhart-Martinelli relation while the dependence of liquid holdup data on gas and liquid flow rates obtained under conditions of significant weir effect (i.e. at low flow rates of both phases) could be well described by an empirical exponential-type relation. Results of preliminary kLaL measurements confirmed the decisive effect of the rate of energy dissipation on the intensity of interfacial mass transfer in gas-liquid dispersions.


1984 ◽  
Vol 143 ◽  
pp. 451-466 ◽  
Author(s):  
J. W. Chew ◽  
J. M. Owen ◽  
J. R. Pincombe

Numerical solutions are presented for steady, axisymmetric, laminar, isothermal, source–sink flow in a rotating cylindrical cavity. These results, which are in good agreement with previously published experimental work, have been used to give a fresh insight into the nature of the flow and to investigate the validity of other theoretical solutions. When the fluid enters the cavity through a central uniform radial source and leaves through an outer sink, it is shown that the flow near the disks can be approximated by two known analytical solutions. If the radial source is replaced by an axial inlet the flow becomes more complex, with a wall jet forming on the downstream disk at sufficiently high flow rates.


2015 ◽  
Vol 7 (9) ◽  
pp. 3981-3987 ◽  
Author(s):  
Wen-Chi Lin ◽  
Mark A. Burns

We have constructed micro-fabricated flow sensors that can measure water flow rates of 0.1 to 2.0 gallons per minute (GPM), and the experimental results we obtained are in good agreement with those from COMSOL simulations.


Micromachines ◽  
2021 ◽  
Vol 12 (8) ◽  
pp. 883
Author(s):  
Haicheng Lv ◽  
Zhirong Yang ◽  
Jing Zhang ◽  
Gang Qian ◽  
Xuezhi Duan ◽  
...  

Based on the split-and-recombine principle, a millimeter-scale butterfly-shaped microreactor was designed and fabricated through femtosecond laser micromachining. The velocity fields, streamlines and pressure fields of the single-phase flow in the microreactor were obtained by a computational fluid dynamics simulation, and the influence of flow rates on the homogeneous mixing efficiency was quantified by the mixing index. The flow behaviors in the microreactor were investigated using water and n-butanol, from which schematic diagrams of various flow patterns were given and a flow pattern map was established for regulating the flow behavior via controlling the flow rates of the two-phase flow. Furthermore, effects of the two-phase flow rates on the droplet flow behavior (droplet number, droplet size and standard deviation) in the microreactor were investigated. In addition, the interfacial mass transfer behaviors of liquid–liquid flow were evaluated using the standard low interfacial tension system of “n-butanol/succinic acid/water”, where the dependence between the flow pattern and mass transfer was discussed. The empirical relationship between the volumetric mass transfer coefficient and Reynold number was established with prediction error less than 20%.


Author(s):  
M. Moghiman ◽  
N. Hosseini ◽  
M. H. Raad ◽  
M. Javadi

The present study is concerned with measuring and simulating the formation process of carbon black in a natural gas furnace. Carbon black concentrations in the furnace have been measured by the gravimetric method. Fluent CFD software has been employed for numerical predictions. A chemical reaction formulation relates the production of the carbon black to the incomplete combustion and pyrolysis of natural gas as the parent fuel. The influences of feedstock flow rate and equivalence ratio on carbon black furnace output are investigated. The results show that for relatively low feedstock flow rates, most feedstock hydrocarbon burns to CO, while for higher feedstock flow rates the decomposition of feedstock and formation of solid carbon is the dominant process and has an important role in the production of carbon black. The comparison of calculated results against the experimental measurements shows good agreement.


Author(s):  
Christophe Leclercq ◽  
Regiane Fortes-Patella ◽  
Antoine Archer ◽  
Fabien Cerru

The cavitation erosion remains an industrial issue for many applications, mainly for hydraulic machines. This paper deals with the cavitation intensity, which can be described as the fluid mechanical loading causing cavitation damage. The estimation of this intensity is a challenging problem both in terms of modeling the cavitating flow and predicting the erosion due to cavitation. For this purpose, a numerical methodology was proposed to estimate cavitation intensity from 3D unsteady cavitating flow simulations. CFD calculations were carried out using Code_Saturne, which solves U-RANS equations for a homogeneous fluid using the Merkle’s model [1], coupled to a k-ε turbulence model with the Reboud’s correction. A cavitation intensity prediction model was developped based on pressure and void fraction derivatives obtained through CFD calculations. It was previously applied to study cavitation damage [2] on a NACA65012 hydrofoil. The article briefly presents this validation case as well as the prediction of the cavitation intensity on the blades of a centrifugal pump called “SHF pump” and tested at EDF R&D laboratory [3]. The numerical predictions of cavitation damage are in good agreement with experimental results obtained by pitting.


1992 ◽  
Vol 114 (1) ◽  
pp. 14-30 ◽  
Author(s):  
E. F. Caetano ◽  
O. Shoham ◽  
J. P. Brill

Mechanistic models have been developed for each of the existing two-phase flow patterns in an annulus, namely bubble flow, dispersed bubble flow, slug flow, and annular flow. These models are based on two-phase flow physical phenomena and incorporate annulus characteristics such as casing and tubing diameters and degree of eccentricity. The models also apply the new predictive means for friction factor and Taylor bubble rise velocity presented in Part I. Given a set of flow conditions, the existing flow pattern in the system can be predicted. The developed models are applied next for predicting the flow behavior, including the average volumetric liquid holdup and the average total pressure gradient for the existing flow pattern. In general, good agreement was observed between the experimental data and model predictions.


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