Normal-Mode and Lumped Mass Assessment of Acoustic Degassing of Liquid Metals in an Inductively Heated Cylindrical Furnace

Author(s):  
Yinghui Shi ◽  
John C. Petrykowski

In a number of aerospace materials processing applications, including float zone refining of electronic materials, forming of metallic glasses and induction melting of light alloys, time-dependent electromagnetic forces associated with the processing are found to influence surface shape, nucleation of precipitates, evolution of crystal nucleation sites, segregation of alloy components, grain refinement and degassing. For this last action, which finds its prime occurrence in specially designed induction furnaces, the scale up from test stand to prototype is especially sensitive to a detuning that can occur when a common set point is sought for optimizing the concomitant electrical and mechanical performance of the system. This paper outlines a continuum based model that can be used to identify a favorable set of operating conditions so that an effective and efficient, electromagnetically-induced vibrational degassing operation can proceed within the furnace. The optimization metric utilizes a coupled magnetoacoustic system of governing equations, which is subsequently solved to obtain the dynamic response of a molten metallic to an eddy current-type excitation. The solutions display both a transient and steady state response, as well as eigenmode and eigenfrequency characteristics which capture both the spectral signatures of the furnace as well as the optimum operating conditions for degassing. The solutions are obtained with the aid of higher transcendental functions of Bessel type, generated within a MATLAB environment. A set of operating conditions is identified which would promote optimal degassing for light alloys in commercial size induction furnaces. The magnetic field model embedded in the solution is sufficiently general to allow for use in analyzing a DC field biasing method which has recently shown promise for use in grain refinement and metallic glass forming applications for which the characteristics of the vibrational field can be utilized to effectively diminish crystal nucleation.

2020 ◽  
Vol 849 ◽  
pp. 8-13
Author(s):  
Rudi Firyanto ◽  
Heru Susanto ◽  
Retno S.L. Ambarwati ◽  
Suherman ◽  
Widayat

Energy has an important role in the survival of the tea processing industry. The costs for energy generation and application have a large contribution to the total cost of the tea processing. The use of fuel oil and electricity, especially in the drying process is the biggest energy user stage. In line with the development of Indonesia's tea processing industry, it is felt necessary to immediately utilize the source of biomass in tea plantations through the application of gasification technology. The development of tea processing in the future should pay more attention to aspects of energy and the environment as the main discussion. This study aims to examine the development of gasification technology in converting biomass as thermal energy to meet gas quality in the tea drying process. The hypothesis is that through the gasification biomass technology of tea plantations, will produce gas as thermal energy that meets the quality of the tea drying process. The target to be achieved is in the form of laboratory technical data for the design, operation of the process, scale-up and evaluation of the performance of the gasifier which includes flame propagation, simulation of combustion and optimum operating conditions with temperature process variables, air flow rate and gas products, tea biomass capacity, and the length of the gasification process.


2020 ◽  
Vol 68 (1) ◽  
pp. 48-58
Author(s):  
Chao Liu ◽  
Zongde Fang ◽  
Fang Guo ◽  
Long Xiang ◽  
Yabin Guan ◽  
...  

Presented in this study is investigation of dynamic behavior of a helical gear reduction by experimental and numerical methods. A closed-loop test rig is designed to measure vibrations of the example system, and the basic principle as well as relevant signal processing method is introduced. A hybrid user-defined element model is established to predict relative vibration acceleration at the gear mesh in a direction normal to contact surfaces. The other two numerical models are also constructed by lumped mass method and contact FEM to compare with the previous model in terms of dynamic responses of the system. First, the experiment data demonstrate that the loaded transmission error calculated by LTCA method is generally acceptable and that the assumption ignoring the tooth backlash is valid under the conditions of large loads. Second, under the common operating conditions, the system vibrations obtained by the experimental and numerical methods primarily occur at the first fourth-order meshing frequencies and that the maximum vibration amplitude, for each method, appears on the fourth-order meshing frequency. Moreover, root-mean-square (RMS) value of the acceleration increases with the increasing loads. Finally, according to the comparison of the simulation results, the variation tendencies of the RMS value along with input rotational speed agree well and that the frequencies where the resonances occur keep coincident generally. With summaries of merit and demerit, application of each numerical method is suggested for dynamic analysis of cylindrical gear system, which aids designers for desirable dynamic behavior of the system and better solutions to engineering problems.


2020 ◽  
Vol 10 (10) ◽  
pp. 3566
Author(s):  
Mary Angélica Ferreira Vela ◽  
Juan C. Acevedo-Páez ◽  
Nestor Urbina-Suárez ◽  
Yeily Adriana Rangel Basto ◽  
Ángel Darío González-Delgado

The search for innovation and biotechnological strategies in the biodiesel production chain have become a topic of interest for scientific community owing the importance of renewable energy sources. This work aimed to implement an enzymatic transesterification process to obtain biodiesel from waste frying oil (WFO). The transesterification was performed by varying reaction times (8 h, 12 h and 16 h), enzyme concentrations of lipase XX 25 split (14%, 16% and 18%), pH of reaction media (6, 7 and 8) and reaction temperature (35, 38 and 40 °C) with a fixed alcohol–oil molar ratio of 3:1. The optimum operating conditions were selected to quantify the amount of fatty acid methyl esters (FAMEs) generated. The highest biodiesel production was reached with an enzyme concentration of 14%, reaction time of 8 h, pH of 7 and temperature of 38 °C. It was estimated a FAMEs production of 42.86% for the selected experiment; however, best physicochemical characteristics of biodiesel were achieved with an enzyme concentration of 16% and reaction time of 8 h. Results suggested that enzymatic transesterification process was favorable because the amount of methyl esters obtained was similar to the content of fatty acids in the WFO.


1976 ◽  
Vol 98 (2) ◽  
pp. 208-212 ◽  
Author(s):  
G. M. Harpole ◽  
I. Catton

The laminar boundary layer equations for free convection over bodies of arbitrary shape (i.e., a three-term series expansion) and with arbitrary surface heat flux or surface temperature are solved in local Cartesian coordinates. Both two-dimensional bodies (e.g., horizontal cylinders) and axisymmetric bodies (e.g., spheres) with finite radii of curvature at their stagnation points are considered. A Blasius series expansion is applied to convert from partial to ordinary differential equations. An additional transformation removes the surface shape dependence and the surface heat flux or surface temperature dependence of the equations. A second-order-correct, finite-difference method is used to solve the resulting equations. Tables of results for low Prandtl numbers are presented, from which local Nusselt numbers can be computed.


The Analyst ◽  
1999 ◽  
Vol 124 (5) ◽  
pp. 713-719 ◽  
Author(s):  
R. P. W. Scott ◽  
Thomas E. Beesley

1988 ◽  
Vol 110 (4) ◽  
pp. 472-481 ◽  
Author(s):  
D. C. Sun

A model of the metal V-belt drive (MBD), considering its detailed multiple-band and metal-block structure, and the ratio-change effect during its operation, is constructed and analyzed. A computational scheme is devised that adapts the analysis to the computation of the MBD’s performance for any specified drive-schedule. General performance characteristics of the MBD and an example illustrating its response to a given drive-schedule are presented. The use of the analysis and the computational scheme in the design of the MBD and in finding the optimum operating conditions is discussed.


2003 ◽  
Vol 38 (2) ◽  
pp. 393-411 ◽  
Author(s):  
Soufiane Tahiri ◽  
Ali Messaoudi ◽  
Abderrahman Albizane ◽  
Mohamed Azzi ◽  
Mohamed Bouhria ◽  
...  

Abstract In this work, the ability of chrome shavings and of crust leather buffing dusts to remove dyes from aqueous solutions has been studied. Buffing dusts proved to be a much better adsorbent than chrome shavings for cationic dyes. The adsorption of anionic dyes is very important on two studied wastes. The pH has an obvious influence on the adsorption of dyes. Adsorption of cationic dyes is less favourable under acidic conditions (pH <3.5) and at high pH values (pH >10.5). The adsorption of anionic dyes on both adsorbents is more favourable under acidic conditions (pH <3). The adsorption on chrome shavings is improved by the use of finer particles. The kinetic adsorption was also studied. Adsorption isotherms, at the optimum operating conditions, were determined. Adsorption follows the Langmuir model. The isotherm parameters have been calculated. The column technique could be applied to treat significant volumes of solutions.


2018 ◽  
Vol 156 ◽  
pp. 01018 ◽  
Author(s):  
Siswo Sumardiono ◽  
Bakti Jos ◽  
Denny Firmansyah ◽  
Rahmi Hidayatunajah ◽  
Isti Pudjihastuti

Food security should be supported in an effort to utilize local products into import substitution products. Cassava starch has the potential to be developed into semi-finished products in the form of flour or starch which does not contain gluten but can inflate large baking process, potentially as a substitute for wheat flour-the main ingredient for making bread. The characteristic of the starch is influenced by the type of starch composition and structure. Natural starch has physicochemical properties i.e. a long time cooking and pasta formed hard. These constraints allow us to modify cassava starch by a combination of lactic acid hydrolysis and drying with rotary UV system. Modified cassava starch is expected to be used as a substitute for wheat flour. The aim of the research which is a combination of lactic acid hydrolysis and drying using a rotary UV system is to examine the optimum operating conditions in the drying process of starch hydrolysis with parameter the physicochemical and rheological properties of modified cassava starch. The initial process study is to hydrolyze cassava starch using lactic acid. Furthermore, hydrolyzed cassava starch is then dried using UV light in the rotary dryers system. There are a variety of changing variables, i.e. time of irradiation cassava starch-lactic acid hydrolysis products in the rotary UV light and air drying temperature. The research results show that modified starch has a better characteristic than the natural starch. From the analysis, the best point of swelling power, solubility and baking expansion is consequently 15.62 g/g; 24.19 %; 2.21 ml/gr. The FTIR result shows that there is no significant difference of the chemical structure because the starch modification only change the physical characteristics. From the SEM analysis, we can know that the size of the starch’s granule changes between the natural starch and the modified starch..


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