A Computational Study of Active Heat Transfer Enhancement of Air-Cooled Heat Sinks by Actuated Plates

Author(s):  
Youmin Yu ◽  
Terrence Simon ◽  
Smita Agrawal ◽  
Mark North ◽  
Tianhong Cui

Heat transfer performance of air-cooled heat sinks must be improved to meet thermal management requirements of microelectronic devices. The present paper addresses this need by putting actuated plates into channels of a heat sink so that heat transfer is enhanced by the agitation and unsteadiness they generate. A proof-of-concept exercise was computationally conducted in a single channel consisting of one base surface, two fin wall surfaces, and an adiabatic fourth wall, with an actuated plate within the channel. Air flows through the channel, and the actuated plate generates periodic motion in a transverse direction to the air flow and to the fin surface. Turbulence is generated along the tip of the actuated plate due to its periodical motion, resulting in substantial heat transfer enhancement in the channel. Heat transfer is enhanced by 61% by agitating operation for a representative situation. Translational operation of the plate induces 33% more heat transfer than a corresponding flapping operation. Heat transfer on the base surface increases sharply as the gap distance between it and the plate tip decreases, while heat transfer on the fin wall surface is insensitive to the tip gap. Heat transfer in the channel increases linearly with increases of amplitude or frequency. The primary operational parameter to the problem is the product of amplitude and frequency, with amplitude being slightly more influential than frequency. The analysis shows that the proposed method can be used for modern levels of chip heat flux in an air-cooled model forestalling transition to liquid or phase-change cooling.

Author(s):  
Youmin Yu ◽  
Terrence Simon ◽  
Min Zhang ◽  
Taiho Yeom ◽  
Mark North ◽  
...  

Air-cooled heat sinks prevail in microelectronics cooling due to their high reliability, low cost, and simplicity. But, their heat transfer performance must be enhanced if they are to compete for high-flux applications with liquid or phase-change cooling. Piezoelectrically-driven agitators and synthetic jets have been reported as good options in enhancing heat transfer of surfaces close to them. This study proposes that agitators and synthetic jets be integrated within air-cooled heat sinks to significantly raise heat transfer performance. A proposed integrated heat sink has been investigated experimentally and with CFD simulations in a single channel heat sink geometry with an agitator and two arrays of synthetic jets. The single channel unit is a precursor to a full scale, multichannel array. The agitator and the jet arrays are separately driven by three piezoelectric stacks at their individual resonant frequencies. The experiments show that the combination of the agitator and synthetic jets raises the heat transfer coefficient of the heat sink by 80%, compared with channel flow only. The 3D computations show similar enhancement and agree well with the experiments. The numerical simulations attribute the heat transfer enhancement to the additional air movement generated by the oscillatory motion of the agitator and the pulsating flow from the synthetic jets. The component studies reveal that the heat transfer enhancement by the agitator is significant on the fin side and base surfaces and the synthetic jets are most effective on the fin tips.


Author(s):  
Youmin Yu ◽  
Terrence Simon ◽  
Mark North ◽  
Tianhong Cui

This paper investigates heat transfer enhancement of an air-cooled plate-fin heat sink by introducing actively-driven agitating plates within its channels. The investigation was computationally conducted with a single actuated plate in a single channel constructed as two fin wall surfaces and one fin base surface. As air flows through the channel, the plate is vibrated transversely to agitate the channel flow and thereby enhance heat transfer. The channel flow and the actuated plate are considered to be driven by a fan and a piezoelectric stack, respectively. A Coefficient of Performance (COP), ratio of total heat dissipated from the fin channel to total electric power to drive the fan and the agitator plate, is employed to evaluate overall heat transfer enhancement. A short plate, i.e. a plate is only placed at the entrance of the channel, has been shown to possess higher COP than a longer plate, i.e. a plate that is extended to be over most of the channel. For the short plate, COP is higher when it is actuated than when it is stationary. Detailed turbulence-kinetic-energy contours indicate that the higher COPs are due to turbulence generated along the plate edges and streamwise acceleration and deceleration of the bulk channel flow; both are induced by the vibration of the plate. Within regions where the plate is present, the generated turbulence and the acceleration and deceleration augment heat transfer. For a short plate, the turbulence and unsteadiness are transported downstream of the actuated plate to increase heat transfer in that region. However, such turbulence and unsteadiness are drawn out of the channel without full benefit of agitation and heat transfer enhancement when the plate is long, as the plate’s trailing edge is already close to the channel exit. This leads to a conclusion that the short plate is a better choice for active heat transfer enhancement.


2012 ◽  
Vol 55 (9-10) ◽  
pp. 2559-2570 ◽  
Author(s):  
Tu-Chieh Hung ◽  
Wei-Mon Yan ◽  
Xiao-Dong Wang ◽  
Chun-Yen Chang

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