Comparison of Heat Transfer Enhancement by Actuated Plates in Heat-Sink Channels

Author(s):  
Youmin Yu ◽  
Terrence Simon ◽  
Mark North ◽  
Tianhong Cui

This paper investigates heat transfer enhancement of an air-cooled plate-fin heat sink by introducing actively-driven agitating plates within its channels. The investigation was computationally conducted with a single actuated plate in a single channel constructed as two fin wall surfaces and one fin base surface. As air flows through the channel, the plate is vibrated transversely to agitate the channel flow and thereby enhance heat transfer. The channel flow and the actuated plate are considered to be driven by a fan and a piezoelectric stack, respectively. A Coefficient of Performance (COP), ratio of total heat dissipated from the fin channel to total electric power to drive the fan and the agitator plate, is employed to evaluate overall heat transfer enhancement. A short plate, i.e. a plate is only placed at the entrance of the channel, has been shown to possess higher COP than a longer plate, i.e. a plate that is extended to be over most of the channel. For the short plate, COP is higher when it is actuated than when it is stationary. Detailed turbulence-kinetic-energy contours indicate that the higher COPs are due to turbulence generated along the plate edges and streamwise acceleration and deceleration of the bulk channel flow; both are induced by the vibration of the plate. Within regions where the plate is present, the generated turbulence and the acceleration and deceleration augment heat transfer. For a short plate, the turbulence and unsteadiness are transported downstream of the actuated plate to increase heat transfer in that region. However, such turbulence and unsteadiness are drawn out of the channel without full benefit of agitation and heat transfer enhancement when the plate is long, as the plate’s trailing edge is already close to the channel exit. This leads to a conclusion that the short plate is a better choice for active heat transfer enhancement.

Author(s):  
Longzhong Huang ◽  
Terrence Simon ◽  
Min Zhang ◽  
Youmin Yu ◽  
Mark North ◽  
...  

A synthetic jet is an intermittent jet which issues through an orifice from a closed cavity over half of an oscillation cycle. Over the other half, the flow is drawn back through the same orifice into the cavity as a sink flow. The flow is driven by an oscillating diaphragm, which is one wall of the cavity. Synthetic jets are widely used for heat transfer enhancement since they are effective in disturbing and thinning thermal boundary layers on surfaces being cooled. They do so by creating an intermittently-impinging flow and by carrying to the hot surface turbulence generated by breakdown of the shear layer at the jet edge. The present study documents experimentally and computationally heat transfer performance of an array of synthetic jets used in a heat sink designed for cooling of electronics. This heat sink is comprised of a series of longitudinal fins which constitute walls of parallel channels. In the present design, the synthetic jet flow impinges on the tips of the fins. In the experiment, one channel of a 20-channel heat sink is tested. A second flow, perpendicular to the jet flow, passes through the channel, drawn by a vacuum system. Surface- and time-averaged heat transfer coefficients for the channel are measured, first with just the channel flow active then with the synthetic jets added. The purpose is to assess heat transfer enhancement realized by the synthetic jets. The multiple synthetic jets are driven by a single diaphragm which, in turn, is activated by a piezoelectrically-driven mechanism. The operating frequency of the jets is 1250 Hz with a cycle-maximum jet velocity of 50 m/s, as measured with a miniature hot-film anemometer probe. In the computational portion of the present paper, diaphragm movement is driven by a piston, simulating the experimental conditions. The flow is computed with a dynamic mesh using the commercial software package ANSYS FLUENT. Computed heat transfer coefficients show a good match with experimental values giving a maximum difference of less than 10%. The effects of amplitude and frequency of the diaphragm motion are documented. Changes in heat transfer due to interactions between the synthetic jet flow and the channel flow are documented in cases of differing channel flow velocities as well as differing jet operating conditions. Heat transfer enhancement obtained by activating the synthetic jets can be as large as 300% when the channel flow is of a low velocity compared to the synthetic jet peak velocity (as low as 4 m/s in the present study).


Author(s):  
Youmin Yu ◽  
Terrence Simon ◽  
Min Zhang ◽  
Taiho Yeom ◽  
Mark North ◽  
...  

Air-cooled heat sinks prevail in microelectronics cooling due to their high reliability, low cost, and simplicity. But, their heat transfer performance must be enhanced if they are to compete for high-flux applications with liquid or phase-change cooling. Piezoelectrically-driven agitators and synthetic jets have been reported as good options in enhancing heat transfer of surfaces close to them. This study proposes that agitators and synthetic jets be integrated within air-cooled heat sinks to significantly raise heat transfer performance. A proposed integrated heat sink has been investigated experimentally and with CFD simulations in a single channel heat sink geometry with an agitator and two arrays of synthetic jets. The single channel unit is a precursor to a full scale, multichannel array. The agitator and the jet arrays are separately driven by three piezoelectric stacks at their individual resonant frequencies. The experiments show that the combination of the agitator and synthetic jets raises the heat transfer coefficient of the heat sink by 80%, compared with channel flow only. The 3D computations show similar enhancement and agree well with the experiments. The numerical simulations attribute the heat transfer enhancement to the additional air movement generated by the oscillatory motion of the agitator and the pulsating flow from the synthetic jets. The component studies reveal that the heat transfer enhancement by the agitator is significant on the fin side and base surfaces and the synthetic jets are most effective on the fin tips.


Author(s):  
Min Zhang ◽  
Taiho Yeom ◽  
Youmin Yu ◽  
Longzhong Huang ◽  
Terrence W. Simon ◽  
...  

Synthetic jet arrays driven by a piston-diaphragm structure with a translational motion were fabricated. A piezo-bow actuator generating large translational displacements at a high working frequency was used to drive the jets. Vibration analysis with a laser vibrometer shows the peak-to-peak displacement of the piston inside the jet cavity of about 0.5 mm at the second resonant vibrational frequency of 1,240 Hz. In this driving condition, the peak velocity of a 20-orifice jet array reaches 45 m/s for each orifice with a total power consumption of 1.6 W. Heat transfer performance of the jet array was tested on a 100-mm-long single channel of a 26-channel heat sink. The synthetic jet flow impinges on the tips of the fins. A cross flow through the channel enters from the two ends of the channel, and exits from the middle. Results show that the activation of jets generates a unit-average heat transfer enhancement of 9.3% when operating with a channel flow velocity of 14.7 m/s, and 23.1% when operating with a channel flow velocity of 8 m/s. The effects of various choices for orifice configuration and different dimensionless distances from the fin tips, z/d, on jet performance were evaluated. By decreasing the length of the fin channel from 100 mm to 89 mm and reducing the orifice number of the jet array from 20 to 18, jet peak velocities of about 54 m/s can be obtained with the same power consumption, and a heat transfer enhancement of 31.0% from the jets can be achieved on the 89-mm-long heat sink channel with a flow velocity of 8 m/s.


Author(s):  
Youmin Yu ◽  
Terrence Simon ◽  
Smita Agrawal ◽  
Mark North ◽  
Tianhong Cui

Heat transfer performance of air-cooled heat sinks must be improved to meet thermal management requirements of microelectronic devices. The present paper addresses this need by putting actuated plates into channels of a heat sink so that heat transfer is enhanced by the agitation and unsteadiness they generate. A proof-of-concept exercise was computationally conducted in a single channel consisting of one base surface, two fin wall surfaces, and an adiabatic fourth wall, with an actuated plate within the channel. Air flows through the channel, and the actuated plate generates periodic motion in a transverse direction to the air flow and to the fin surface. Turbulence is generated along the tip of the actuated plate due to its periodical motion, resulting in substantial heat transfer enhancement in the channel. Heat transfer is enhanced by 61% by agitating operation for a representative situation. Translational operation of the plate induces 33% more heat transfer than a corresponding flapping operation. Heat transfer on the base surface increases sharply as the gap distance between it and the plate tip decreases, while heat transfer on the fin wall surface is insensitive to the tip gap. Heat transfer in the channel increases linearly with increases of amplitude or frequency. The primary operational parameter to the problem is the product of amplitude and frequency, with amplitude being slightly more influential than frequency. The analysis shows that the proposed method can be used for modern levels of chip heat flux in an air-cooled model forestalling transition to liquid or phase-change cooling.


2017 ◽  
Vol 21 (1 Part A) ◽  
pp. 279-288 ◽  
Author(s):  
Shuxia Qiu ◽  
Peng Xu ◽  
Liping Geng ◽  
Arun Mujumdar ◽  
Zhouting Jiang ◽  
...  

Air jet impingement is one of the effective cooling techniques employed in micro-electronic industry. To enhance the heat transfer performance, a cooling system with air jet impingement on a finned heat sink is evaluated via the computational fluid dynamics method. A two-dimensional confined slot air impinging on a finned flat plate is modeled. The numerical model is validated by comparison of the computed Nusselt number distribution on the impingement target with published experimental results. The flow characteristics and heat transfer performance of jet impingement on both of smooth and finned heat sinks are compared. It is observed that jet impingement over finned target plate improves the cooling performance significantly. A dimensionless heat transfer enhancement factor is introduced to quantify the effect of jet flow Reynolds number on the finned surface. The effect of rectangular fin dimensions on impingement heat transfer rate is discussed in order to optimize the cooling system. Also, the computed flow and thermal fields of the air impingement system are examined to explore the physical mechanisms for heat transfer enhancement.


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