Analysis of Plug Zones in Steady Flow in Undulating Channels

Author(s):  
Mario F. Letelier ◽  
Pierre Svensson ◽  
Dennis A. Siginer ◽  
Juan S. Stockle

Undulating channels are important in several industrial applications related to heat transfer and also as a modeling resource for complex flow through pores or fibers. In this paper, flow of a Bingham plastic in an undulating channel is studied. An analytical model is developed which allows to determine the regions in the flow where solid (plug) or quasisolid behavior appears. The parameters considered are the dimensionless yield stress, the channel amplitude and the Reynolds number. A variety of cases are presented, in which the characteristics of the flows are described. The main results are presented by means of the streamlines, isobars, constant shear stress lines, isovelocities, and velocity profiles. Good consistency if found among all variables analyzed.

Author(s):  
Bolaji O. Olayiwola ◽  
Gerhard Schaldach ◽  
Peter Walzel

Heat transfer enhancement by pulsating flow in a zigzag channel has been numerically studied using a commercial CFD software for the ranges of laminar flow 0 < Re < 550. The influence of inclination angle α of the zigzag channel and oscillation parameters is investigated. The amplitude of the pulsatile flow was varied between 0.5 mm and 4 mm. The frequency f ranges between 0.5 Hz and 5.5 Hz. For steady flow, fluid mixing is promoted by self induced fluctuation due to the instability of the flow. The Reynolds number Re for the occurrence of significant eddy decreases with increase of the inclination angle of the channel. Superposition of oscillation additionally promotes further fluid mixing by the propagation of different scales of vortices. In comparison to straight channels, significant heat transfer in the laminar regime is possible using a zigzag channel with inclination angle greater than 15°. Further intensification of the heat transfer is possible with superposition of oscillation on the main flow through the channel. However, the heat transfer enhancement due to imposed oscillation is found to increase with decreasing Reynolds number. The effect of the imposed oscillation yields heat transfer enhancement E of up to 1.41 when compared with steady flow in zigzag channel at Reynolds number Re = 107, frequency f = 2.17 Hz and oscillation amplitude A = 1mm using a zigzag channel with an inclination angle α = 15°. Further heat transfer enhancement E of up to 1.80 at the same flow and oscillation conditions is possible with a zigzag channel having inclination angle α = 45°. The influence of oscillation frequency on the heat transfer enhancement E becomes significant as soon as the Womersley number W > 41.32. The effect of superposition of oscillation is not significant using a zigzag channel with inclination angle α = 60°. When the oscillation amplitude is increased up to 4 mm at Reynolds number Re = 107, frequency f = 2.17 Hz and inclination angle α = 45°, the heat transfer enhancement E of about 3.3 is obtained.


Author(s):  
Basant Singh Sikarwar ◽  
K. Muralidhar ◽  
Sameer Khandekar

Clusters of liquid drops growing and moving on physically or chemically textured lyophobic surfaces are encountered in drop-wise mode of vapor condensation. As opposed to film-wise condensation, drops permit a large heat transfer coefficient and are hence attractive. However, the temporal sustainability of drop formation on a surface is a challenging task, primarily because the sliding drops eventually leach away the lyophobicity promoter layer. Assuming that there is no chemical reaction between the promoter and the condensing liquid, the wall shear stress (viscous resistance) is the prime parameter for controlling physical leaching. The dynamic shape of individual droplets, as they form and roll/slide on such surfaces, determines the effective shear interaction at the wall. Given a shear stress distribution of an individual droplet, the net effect of droplet ensemble can be determined using the time averaged population density during condensation. In this paper, we solve the Navier-Stokes and the energy equation in three-dimensions on an unstructured tetrahedral grid representing the computational domain corresponding to an isolated pendant droplet sliding on a lyophobic substrate. We correlate the droplet Reynolds number (Re = 10–500, based on droplet hydraulic diameter), contact angle and shape of droplet with wall shear stress and heat transfer coefficient. The simulations presented here are for Prandtl Number (Pr) = 5.8. We see that, both Poiseuille number (Po) and Nusselt number (Nu), increase with increasing the droplet Reynolds number. The maximum shear stress as well as heat transfer occurs at the droplet corners. For a given droplet volume, increasing contact angle decreases the transport coefficients.


Author(s):  
R. S. Amano ◽  
Krishna Guntur ◽  
Jose Martinez Lucci

It has been a common practice to use cooling passages in gas turbine blade in order to keep the blade temperatures within the operating range. Insufficiently cooled blades are subject to oxidation, to cause creep rupture, and even to cause melting of the material. To design better cooling passages, better understanding of the flow patterns within the complicated flow channels is essential. The interactions between secondary flows and separation lead to very complex flow patterns. To accurately simulate these flows and heat transfer, both refined turbulence models and higher-order numerical schemes are indispensable for turbine designers to improve the cooling performance. Power output and the efficiency of turbine are completely related to gas firing temperature from chamber. The increment of gas firing temperature is limited by the blade material properties. Advancements in the cooling technology resulted in high firing temperatures with acceptable material temperatures. To better design the cooling channels and to improve the heat transfer, many researchers are studying the flow patterns inside the cooling channels both experimentally and computationally. In this paper, the authors present the performance of three turbulence models using TEACH software code in comparison with the experimental values. To test the performance, a square duct with rectangular ribs oriented at 90° and 45° degree and placed at regular intervals. The channel also has bleed holes. The normalized Nusselt number obtained from simulation are validated with that of experiment. The Reynolds number is set at 10,000 for both the simulation and experiment. The interactions between secondary flows and separation lead to very complex flow patterns. To accurately simulate these flows and heat transfer, both refined turbulence models and higher-order numerical schemes are indispensable for turbine designers to improve the cooling performance. The three-dimensional turbulent flows and heat transfer are numerically studied by using several different turbulence models, such as non-linear low-Reynolds number k-omega and Reynolds Stress (RSM) models. In k-omega model the cubic terms are included to represent the effects of extra strain-rates such as streamline curvature and three-dimensionality on both turbulence normal and shear stresses. The finite volume difference method incorporated with the higher-order bounded interpolation scheme has been employed in the present study. The outcome of this study will help determine the best suitable turbulence model for future studies.


Author(s):  
K. Jung ◽  
D. K. Hennecke

The effect of leading edge film cooling on heat transfer was experimentally investigated using the naphthalene sublimation technique. The experiments were performed on a symmetrical model of the leading edge suction side region of a high pressure turbine blade with one row of film cooling holes on each side. Two different lateral inclinations of the injection holes were studied: 0° and 45°. In order to build a data base for the validation and improvement of numerical computations, highly resolved distributions of the heat/mass transfer coefficients were measured. Reynolds numbers (based on hole diameter) were varied from 4000 to 8000 and blowing rate from 0.0 to 1.5. For better interpretation, the results were compared with injection-flow visualizations. Increasing the blowing rate causes more interaction between the jets and the mainstream, which creates higher jet turbulence at the exit of the holes resulting in a higher relative heat transfer. This increase remains constant over quite a long distance dependent on the Reynolds number. Increasing the Reynolds number keeps the jets closer to the wall resulting in higher relative heat transfer. The highly resolved heat/mass transfer distribution shows the influence of the complex flow field in the near hole region on the heat transfer values along the surface.


1954 ◽  
Vol 58 (519) ◽  
pp. 205-208 ◽  
Author(s):  
Y. R. Mayhew

When a turbulent fluid flows past a solid surface whose temperature differs from that of the fluid, the shear stress at the surface and the heat flow from it can be related by means of the Reynolds analogy. This analogy has been improved by Prandtl, Taylor, von Kármán and others, and its validity has been tested for flow through tubes and past flat plates by several investigators. In this note the analogy is checked against shear stress data and heat transfer data for a cylinder rotating in “still” air, when the flow is turbulent.


2018 ◽  
Vol 140 (12) ◽  
Author(s):  
Rajneesh Kumar ◽  
Anoop Kumar ◽  
Varun Goel

Turbulent flow heat transfer and friction penalty in triangular cross-sectional duct is studied in the present paper. The sharp corners of the duct are modified by converting it into circular shape. Five different models were designed and fabricated. Heat transfer through all the models was investigated and compared conventional triangular duct under similar conditions. The curvature radius of rounded corners for different models was kept constant (0.33 times the duct height). The numerical simulations were also performed and the obtained result validated with the experimental findings and close match observed between them. The velocity and temperature distribution is analyzed at particular location in the different models. Because of rounded corners, higher velocity is observed inside the duct (except corners) compared to conventional duct. Considerable increase in Nusselt number is seen in model-5, model-4, model-3, and model-2 by 191%, 41%, 19%, and 8% in comparison to model-1, respectively, at higher Reynolds number (i.e., 17,500). But, frictional penalty through the model-5, model-4, model-3, and model-2 increased by 287%, 54%, 18%, and 12%, respectively, in comparison to model-1 at lower Reynolds number (i.e., 3600).


2000 ◽  
Vol 123 (1) ◽  
pp. 133-139 ◽  
Author(s):  
Jenn-Jiang Hwang ◽  
Chau-Ching Lu

The effects of lateral-flow ejection 0<ε<1.0, pin shapes (square, diamond, and circular), and flow Reynolds number (6000<Re<40,000) on the endwall heat transfer and pressure drop for turbulent flow through a pin-fin trapezoidal duct are studied experimentally. A staggered pin array of five rows and five columns is inserted in the trapezoidal duct, with the same spacings between the pins in the streamwise and spanwise directions: Sx/d=Sy/d=2.5. Three different-shaped pins of length from 2.5<l/d<4.6 span the distance between two endwalls of the trapezoidal duct. Results reveal that the pin-fin trapezoidal duct with lateral-flow rate of ε=0.3-0.4 has a local minimum endwall-averaged Nusselt number and Euler number for all pin shapes investigated. The trapezoidal duct of lateral outlet flow only (ε=1.0) has the highest endwall heat transfer and pressure drop. Moreover, the square pin results in a better heat transfer enhancement than the diamond pin, and subsequently than the circular pin. Finally, taking account of the lateral-flow rate and the flow Reynolds number, the work develops correlations of the endwall-averaged heat transfer with three different pin shapes.


Green ◽  
2011 ◽  
Vol 1 (4) ◽  
Author(s):  
Anil K. Patil ◽  
J. S. Saini ◽  
K. Kumar

AbstractApplication of artificial roughness on underside of absorber surface has been found to be effective technique to improve thermo hydraulic performance of solar air heaters. In progression to the previous researches, the present study discloses the effect of broken V-rib roughness combined with staggered ribs on heat transfer and friction in a flow through artificially roughened solar air heater duct. The experimentations were performed to collect the data on heat transfer and friction by varying the Reynolds number (Re) between 3000 and 17,000, relative gap position (


Author(s):  
Nirm V. Nirmalan ◽  
Jeremy C. Bailey ◽  
Mark E. Braaten

An experimental and computational investigation was conducted to study the detailed distribution of heat transfer effectiveness and pressure on an attached tip-shroud of a turbine blade. Temperatures and pressures were measured on the airfoil-side and gap-side surfaces of the shrouded tip in a three-airfoil stationary cascade. The instrumented center airfoil and the two slave airfoils modeled the aerodynamic tip section of a blade and have the capability to vary tip clearance. The experiments were run at gaps varying of 0.25% to 1.67% of blade span and at an airfoil exit Reynolds number of 1.26×106 and Mach number of 0.95. The effect of coolant flow through the radial-cooled airfoil was also studied. The experimental results are compared with a computational model using the commercially available code, CFX. This unique study presents the influence of gap and coolant flow on the pressure distribution and heat transfer effectiveness of an attached tip-shroud surface.


Author(s):  
Curtis K. Stimpson ◽  
Jacob C. Snyder ◽  
Karen A. Thole ◽  
Dominic Mongillo

Additive manufacturing (AM) with metal powder has made possible the fabrication of gas turbine components with small and complex flow paths that cannot be achieved with any other manufacturing technology presently available. The increased design space of AM allows turbine designers to develop advanced cooling schemes in high temperature components to increase cooling efficiency. Inherent in AM with metals is the large surface roughness that cannot be removed from small internal geometries. Such roughness has been shown in previous studies to significantly augment pressure loss and heat transfer of small channels. However, the roughness on these channels or other surfaces made from AM with metal powder has not been thoroughly characterized for scaling pressure loss and heat transfer data. This study examines the roughness of the surfaces of channels of various hydraulic length scales made with direct metal laser sintering (DMLS). Statistical roughness parameters are presented along with other parameters that others have found to correlate with flow and heat transfer. The pressure loss and heat transfer previously reported for the DMLS channels studied in this work are compared to the physical roughness measurements. Results show that the relative arithmetic mean roughness correlates well with the relative equivalent sand grain roughness. A correlation is presented to predict the Nusselt number of flow through AM channels which gives better predictions of heat transfer than correlations currently available.


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