Finite Element Implementation of a Thermoviscoplastic Model for Ratcheting

2004 ◽  
Author(s):  
Rashid K. Abu Al-Rub ◽  
George Z. Voyiadjis

A thermoviscoplastic constitutive model is proposed to simulate the uniaxial/multiaxial ratcheting of cyclically stable materials and its finite element implementation is also achieved. The kinematic and isotropic hardening rules used in the proposed model are similar to that developed by Voyiadjis and Abu Al-Rub [1], except for the coupling with temperature and strain-rate effects. The proposed constitutive equations include thermo-elasto-viscoplasticity, a dynamic yield criterion of a von Mises type, the associated flow rules, non-linear strain hardening, strain-rate hardening, and temperature softening. In the finite element implementation of the proposed model new implicit stress integration algorithms are proposed. The proposed unified integration algorithms are extensions of the classical rate-independent radial return scheme to the rate-dependent problems. A new expression of consistent tangent modulus is also derived for rate- and temperature-dependent inelasticity. The proposed model is verified by simulating the uniaxial ratcheting of a metallic material.

2012 ◽  
Vol 498 ◽  
pp. 243-248
Author(s):  
Hirpa G. Lemu ◽  
T. Trzepieciński

A comparative study of different material modeling strategies in deformability analysis of rectangular cups is presented in this paper. The article focuses on application of dynamic explicit and static implicit approaches in Finite Element Methods (FEM) for metal forming simulation where different material models and contact conditions with friction are involved. The simulated results are verified using results from experimental study of the deformation on the same material. Further, a comparison between a quadratic Hill anisotropic yield criterion and von Mises yield criterion with isotropic hardening has been studied. The results confirm that the dynamic explicit method is more efficient in simulating sheet metal forming processes. The study shows also that the finite element analysis undoubtedly gives good approximate numerical results to real processes when the material and friction anisotropy are considered.


2009 ◽  
Vol 44 (6) ◽  
pp. 407-416 ◽  
Author(s):  
P J Budden ◽  
Y Lei

Limit loads for a thick-walled cylinder with an internal or external fully circumferential surface crack under pure axial load are derived on the basis of the von Mises yield criterion. The solutions reproduce the existing thin-walled solution when the ratio between the cylinder wall thickness and the inside radius tends to zero. The solutions are compared with published finite element limit load results for an elastic–perfectly plastic material. The comparison shows that the theoretical solutions are conservative and very close to the finite element data.


1985 ◽  
Vol 7 (1) ◽  
pp. 8-13
Author(s):  
Tran Duong Hien

An elasto- plastic analysis for general three dimes10nal problems using a finite element model is presented. The analysis is based on Hill's yield criterion which included anisotropic materials displaying kinematic - isotropic hardening. The validity and practical applicability of the algorithm are illustrated by a number of numerical examples, calculated by a computer program written in fortran.


Author(s):  
Vicente J. Romero ◽  
Justin G. Winokur ◽  
George E. Orient ◽  
James F. Dempsey

Abstract A discrete direct (DD) model calibration and uncertainty propagation approach is explained and demonstrated on a 4-parameter Johnson-Cook (J-C) strain-rate dependent material strength model for an aluminum alloy. The methodology's performance is characterized in many trials involving four random realizations of strain-rate dependent material-test data curves per trial, drawn from a large synthetic population. The J-C model is calibrated to particular combinations of the data curves to obtain calibration parameter sets which are then propagated to “Can Crush” structural model predictions to produce samples of predicted response variability. These are processed with appropriate sparse-sample uncertainty quantification (UQ) methods to estimate various statistics of response with an appropriate level of conservatism. This is tested on 16 output quantities (von Mises stresses and equivalent plastic strains) and it is shown that important statistics of the true variabilities of the 16 quantities are bounded with a high success rate that is reasonably predictable and controllable. The DD approach has several advantages over other calibration-UQ approaches like Bayesian inference for capturing and utilizing the information obtained from typically small numbers of replicate experiments in model calibration situations—especially when sparse replicate functional data are involved like force–displacement curves from material tests. The DD methodology is straightforward and efficient for calibration and propagation problems involving aleatory and epistemic uncertainties in calibration experiments, models, and procedures.


Author(s):  
Mostafa Darroudi ◽  
Hojat Ghassemi ◽  
Mahmoud Akbari Baseri

Metal powder compaction is a quite important process in Powder Metallurgy (PM) industry and it is widely applied in the manufacturing of key components in different fields. During metal powder compaction, the solid volume fraction changes and many mechanical characteristics become different. The Finite Element simulation provides a flexible and efficient approach for the researches of this process and its complicated mechanical behaviors. In this paper, several 2D finite element spherical powder compaction models are generated. Different particle arrangements are build up and different friction coefficients are set to the inter-particle contacts and die wall contact for a certain arrangement. The Von Mises yield surface with isotropic hardening plasticity model is applied in the simulation and the displacement controlled load is used to compress the structure up to 25% of die height. Results show that the die wall friction increases compaction pressure but inter-particle friction has negligible effect.


Author(s):  
Xiaoben Liu ◽  
Hong Zhang ◽  
Mengying Xia ◽  
Yanfei Chen ◽  
Kai Wu ◽  
...  

Pipelines in service always experience complicated loadings induced by operational and environmental conditions. Flood is one of the common natural hazard threats for buried steel pipelines. One exposed river crossing X70 gas pipeline induced by flood erosion was used as a prototype for this study. A mechanical model was established considering the field loading conditions. Morison equations were adopted to calculate distributional hydrodynamic loads on spanning pipe caused by flood flow. Nonlinear soil constraint on pipe was considered using discrete nonlinear soil springs. An explicit solution of bending stiffness for pipe segment with casing was derived and applied to the numerical model. The von Mises yield criterion was used as failure criteria of the X70 pipe. Stress behavior of the pipe were analyzed by a rigorous finite element model established by the general-purpose Finite-Element package ABAQUS, with 3D pipe elements and pipe-soil interaction elements simulating pipe and soil constraints on pipe, respectively. Results show that, the pipe is safe at present, as the maximum von Mises stress in pipe with the field parameters is 185.57 MPa. The critical flow velocity of the pipe is 5.8 m/s with the present spanning length. The critical spanning length of the pipe is 467 m with the present flow velocity. The failure pipe sections locate at the connection point of the bare pipe and the pipe with casing or the supporting point of the bare pipe on riverbed.


2005 ◽  
Vol 127 (3) ◽  
pp. 484-493 ◽  
Author(s):  
Robert Jackson ◽  
Itti Chusoipin ◽  
Itzhak Green

This work presents a finite element model (FEM) of the residual stresses and strains that are formed after an elastoplastic hemispherical contact is unloaded. The material is modeled as elastic perfectly plastic and follows the von Mises yield criterion. The FEM produces contours for the normalized axial and radial displacements as functions of the removed interference depth and location on the surface of the hemisphere. Contour plots of the von Mises stress and other stress components are also presented to show the formation of the residual stress distribution with increasing plastic deformation. This work shows that high residual von Mises stresses appear in the material pileup near the edge of the contact area after complete unloading. Values are defined for the minimum normalized interference, that when removed, results in plastic residual stresses. This work also defines an interference at which the maximum residual stress transitions from a location below the contact region and along the axis of symmetry to one near to the surface at the edge of the contact radius (within the pileup).


Author(s):  
Juan C. Suárez ◽  
Paz Pinilla ◽  
Javier Alonso

Water hammer imposes a steep rise in pipe pressure due to the rapid closure of a valve or a pump shutdown. Transversal strain waves propagate along the pipe wall at sonic velocities, and dynamic stresses are developed in the material, which can interact with discontinuities and contribute to an unexpected failure. Pressure increase has been modeled as a simple step front in a finite element model of a short section of a steel pipe. Boundary conditions have been considered to closely resemble the conditions of longer pipe behavior. The shock traveling along the length of the fluid-filled pipe causes a vibration response in the pipe wall. Dynamic strains and stresses follow the water hammer event with a certain delay, as is shown from the results of the FEA. Response of the material is strain rate dependent and dynamic peak stresses are substantially larger than the expected from the static pressure loads. Damping of the waves, neither by the material of the pipe nor by the interaction fluid-pipe, has not been considered in this simple model. Hoop, axial, radial, and Von Mises equivalent stresses have been evaluated both for the overshooting and the following phase of decompression of a pipe without discontinuities. However, dynamic stresses can be enhanced in the presence of discontinuities such as laminations, thickness losses in the pipe wall due to corrosion, changes in the wall thickness in neighboring pipe sections, dents, etc. These dynamic effects are able to explain how certain discontinuities that were reported as passing an Engineering Critical Assessment can eventually cause failure to the integrity of the structure. Deflections in the pipe wall can be altered by the welded transition from a pipe with a certain thickness to another with a smaller thickness, and wavelength changes of one order of magnitude can be expected. This can result in different approaches towards the risk assessment for discontinuities in the proximity of changes in wall thickness.


2011 ◽  
Vol 133 (4) ◽  
Author(s):  
Patrick A. Tibbits

Gaussian time-varying loading induces Gaussian components of the stress tensor in a linear structure, where the loading is assumed stationary. For any stress component, finite element spectrum analysis obtains the standard deviation, and any percentile can be calculated as a multiple of the standard deviation. However, a yield criterion requires a percentile of von Mises stress. The distribution of von Mises stress arising from random vibration loading stymies closed-form characterization, but several algorithms estimate its percentiles. One algorithm treats combined random vibration and static loadings. This paper improves computational efficiency for special plane stress cases, e.g., combining finite element spectrum and static analyses of piping models. All the algorithms are applied to a simple test model. Results match Monte Carlo simulation. Computational efficiencies are evaluated and compared.


Sign in / Sign up

Export Citation Format

Share Document