Performance Evaluation of Notched Biaxial Braided Composites

Author(s):  
Jitendra S. Tate ◽  
Ajit D. Kelkar ◽  
Ronnie Bolick

Braided composites have good properties in mutually orthogonal directions, more balanced properties than traditional tape laminates, and have potentially better fatigue and impact resistance due to the interlacing. Another benefit is reduced manufacturing cost by reducing part count. Because of these potential benefits braided composites are being considered for various applications ranging from primary/secondary structures for aerospace structures [1]. These material systems are gaining popularity, in particular for the small business jets, where FAA requires take off weights of 12,500 lb. or less. The new process, Vacuum Assisted Resin Transfer Molding (VARTM), is low cost, affordable and suitable for high volume manufacturing environment. Recently the aircraft industry has been successful in manufacturing wing flaps, using carbon fiber braids and epoxy resin and the VARTM process. To utilize these VARTM manufactured braided materials to the fullest advantage (and hence to avoid underutilization), it is necessary to understand their behavior under different loading and environmental conditions. This will reduce uncertainty and hence reduce the factor of safety in the design. It is well known fact that the strength of the composite structure reduces because of discontinuities and abrupt change in the cross-section. Accurate knowledge of strength and failure mechanism of notched and unnotched composites is very important for design of composite structures. This research addresses the behavior of notched braided composites under static tensile loading.

Author(s):  
Jitendra S. Tate ◽  
Ajit D. Kelkar

Braided composites have good properties in mutually orthogonal directions, more balanced properties than traditional tape laminates, and have potentially better fatigue and impact resistance due to the interlacing. Another benefit is reduced manufacturing cost by reducing part count. Because of these potential benefits braided composites are being considered for various applications ranging from primary/secondary structures for aerospace structures [1]. These material systems are gaining popularity, in particular for the small business jets, where FAA requires taken off weights of 12,500 lb. or less. The new process, Vacuum Assisted Resin Transfer Molding (VARTM), is low cost, affordable and suitable for high volume manufacturing environment. Recently the aircraft industry has been successful in maufacturing wing flaps, using carbon fiber braids and epoxy resin and the VARTM process. To utilize these VARTM manufactured braided materials to the fullest advantage (and hence to avoid underutilization), it is necessary to understand their behavior under different loading and environmental conditions. This will reduce uncertainty and hence reduce the factor of safety in the design. Any typical structural member made of composite material is subjected to different types of loading such as static, impact, cyclic causing fatigue, and environmental effects such as change in temperature and exposure to moisture and other corrosives. It is well known that cyclic loading reduces the strength of a material and its useful life or, the fatigue strength of a material is lower than its static strength. This is true of all materials—metals, plastics, composite materials, etc. In structural applications, fatigue loading is unavoidable especially in aerospace and ground transportation applications. This research addresses the tensiontension fatigue behavior of biaxial braided composites.


2007 ◽  
Vol 2007.1 (0) ◽  
pp. 223-224
Author(s):  
Kenta Hamada ◽  
Tetsusei KURASHIKI ◽  
Hiroaki NAKAI ◽  
Masaru ZAKO

2003 ◽  
Vol 11 (6) ◽  
pp. 421-432 ◽  
Author(s):  
U.K. Vaidya ◽  
C.A. Ulven ◽  
M.V. Hosur ◽  
J. Alexander ◽  
L. Liudahl

Woven fabric composites are increasingly being used in composite structures for applications in the aircraft, marine, and automotive industries. With emerging low-cost processing techniques for composite materials, the role of fabric architectures in sustaining low, intermediate, and high velocity impact loads is a subject of interest. An example of a low-cost process is the out-of-autoclave, vacuum assisted resin transfer molding (VARTM) technique. The present study evaluates the intermediate velocity impact response of two commonly used structural carbon fabric laminates produced from plain and 2/2 twill woven fabrics, processed using VARTM. A series of impact tests have been performed on the all plain, all twill and hybrid plain-twill weave carbon/epoxy laminates. All laminates studied were covered with a polycarbonate facing in order to enhance the impact resistance of the carbon/epoxy laminates. The perforation mechanism, ballistic limit, and damage evolution of each laminate has been studied. The results from the experiments are reported.


Materials ◽  
2005 ◽  
Author(s):  
Jitendra S. Tate ◽  
Ajit D. Kelkar

Braided composites have more balanced properties than traditional tape laminates, and have potentially better fatigue and impact resistance due to the interlacing. The natural conformability of biaxial braided tubes makes it the ideal preform for three-dimensional complex components. Braid tube fits on complex components with ease just like pulling socks on feet. Thus cutting, stitching, or manipulation of fiber placement is not needed, as in the use of woven fabrics. Biaxial braided composites find applications in aerospace, automotive, construction, medical, and recreational industry. Some of the products are automobile cross beams, lamp and utility poles, prosthetic limbs, hockey sticks, baseball bats, and bicycle components. Vacuum assisted resin transfer molding (VARTM) is a low-cost manufacturing process with the capability of manufacturing complex parts with higher fiber volume fractions than those from hand lay-up. To utilize the braided composites to the fullest advantage (and hence to avoid underutilization), it is necessary to understand their behavior under flexural, impact, and fatigue loading. Flexural loading is dominant in the above-mentioned applications of braided composites. This research addresses the effect of braid angle on flexural behavior and failure mechanisms of biaxial braided composites manufactured using VARTM.


2000 ◽  
Author(s):  
Ajit D. Kelkar ◽  
Sunil S. Shenoy

Abstract Woven composites have good properties in mutually orthogonal directions, more balanced properties than unidirectional laminates and have better impact resistance. The use of these composites for primary structural applications in place of conventional laminated composites has been increased considerably in the recent years. They are being manufactured by using new processes such as Resin Infusion (VARIM) and Resin Transfer Molding (RTM). These new processes are low cost, affordable and suitable for high volume manufacturing environment. One of the popular plain woven composites is fabricated using S2-Glass and SC-15 resin system components by using Resin Infusion (VARIM) process. These woven composites are being evaluated for Integral Armor applications. These components are expected to be under fatigue loading. To assess the feasibility of this material manufactured through Resin Infusion (VARIM), it is very important to understand the fatigue behavior of these composite materials. The present study provides comparison of the performance evaluation of plain and twill woven composite material for Integral Armor applications. Tension-Compression (R = −1) fatigue experiments were performed. All the fatigue tests are performed at 1 Hz frequency. S-N diagram and stiffness degradation over the fatigue life of the specimens were obtained.


2021 ◽  
Author(s):  
Blake Campshure ◽  
Kari D. White ◽  
James A. Sherwood

Thermoforming is an attractive process for the low-cost high-volume manufacture of textile-reinforced composite structures with complicated geometries. Tool/ply and ply/ply frictions play critical roles during forming. The friction between the binder ring and the blank induce an in-plane tensile stress that mitigates wrinkling. Unwanted wrinkling can develop across the part if the in-plane stresses are too low but tearing of the material can occur if the applied stresses are too high. Understanding the role that friction plays during thermoforming can give insight on how to mitigate these manufacturing-induced defects in the part. In the current work, the coefficients of friction for two unidirectional cross-ply ultra-high molecular weight polyethylene (UHMWPE) materials are characterized as a function of pressure, fiber orientation, side of material, and pulling rate for [0/90/0/90] cross-ply sheets. The materials are tested at multiple fiber orientations to understand the influence that fiber direction has with respect to the coefficients of friction and on each respective side of the material to understand how surface topology influences the coefficients of friction. The results of the testing are found to correlate with modified Hersey numbers.


2021 ◽  
Vol 12 (1) ◽  
Author(s):  
Guanhua Xun ◽  
Stephan Thomas Lane ◽  
Vassily Andrew Petrov ◽  
Brandon Elliott Pepa ◽  
Huimin Zhao

AbstractThe need for rapid, accurate, and scalable testing systems for COVID-19 diagnosis is clear and urgent. Here, we report a rapid Scalable and Portable Testing (SPOT) system consisting of a rapid, highly sensitive, and accurate assay and a battery-powered portable device for COVID-19 diagnosis. The SPOT assay comprises a one-pot reverse transcriptase-loop-mediated isothermal amplification (RT-LAMP) followed by PfAgo-based target sequence detection. It is capable of detecting the N gene and E gene in a multiplexed reaction with the limit of detection (LoD) of 0.44 copies/μL and 1.09 copies/μL, respectively, in SARS-CoV-2 virus-spiked saliva samples within 30 min. Moreover, the SPOT system is used to analyze 104 clinical saliva samples and identified 28/30 (93.3% sensitivity) SARS-CoV-2 positive samples (100% sensitivity if LoD is considered) and 73/74 (98.6% specificity) SARS-CoV-2 negative samples. This combination of speed, accuracy, sensitivity, and portability will enable high-volume, low-cost access to areas in need of urgent COVID-19 testing capabilities.


2021 ◽  
Vol 13 (4) ◽  
pp. 2073 ◽  
Author(s):  
Hossein Mohammadhosseini ◽  
Rayed Alyousef ◽  
Mahmood Md. Tahir

Recycling of waste plastics is an essential phase towards cleaner production and circular economy. Plastics in different forms, which are non-biodegradable polymers, have become an indispensable ingredient of human life. The rapid growth of the world population has led to increased demand for commodity plastics such as food packaging. Therefore, to avert environment pollution with plastic wastes, sufficient management to recycle this waste is vital. In this study, experimental investigations and statistical analysis were conducted to assess the feasibility of polypropylene type of waste plastic food tray (WPFT) as fibrous materials on the mechanical and impact resistance of concrete composites. The WPFT fibres with a length of 20 mm were used at dosages of 0–1% in two groups of concrete with 100% ordinary Portland cement (OPC) and 30% palm oil fuel ash (POFA) as partial cement replacement. The results revealed that WPFT fibres had an adverse effect on the workability and compressive strength of concrete mixes. Despite a slight reduction in compressive strength of concrete mixtures, tensile and flexural strengths significantly enhanced up to 25% with the addition of WPFT fibres. The impact resistance and energy absorption values of concrete specimens reinforced with 1% WPFT fibres were found to be about 7.5 times higher than those of plain concrete mix. The utilisation of waste plastic food trays in the production of concrete makes it low-cost and aids in decreasing waste discarding harms. The development of new construction materials using WPFT is significant to the environment and construction industry.


2021 ◽  
Vol 11 (8) ◽  
pp. 3466
Author(s):  
Lulu Liu ◽  
Shikai Yin ◽  
Gang Luo ◽  
Zhenhua Zhao ◽  
Wei Chen

Two-dimensional (2D) triaxial braided composites with braiding angle (± 60°/0°) have been used as aero-engine containing casing material. In the current paper, three types of projectile with the same mass and equivalent diameter, including cylinder gelatin projectile, carbon fiber-reinforced plastics (CFRP), and titanium alloy blade-like projectile, were employed to impact on triaxial braided composites panels with thickness of 4.3 mm at room temperature (20 °C) to figure out the influences of projectile materials on the damage pattern and energy absorption behavior. Furthermore, the influences of environmental temperature were also discussed considering the aviation service condition by conducting ballistic impact tests using CFRP projectile at cryogenic temperature (−50 °C) and high temperature (150 °C). The triaxial braided target panel were pre-heated or cooled in a low-temperature chamber before mounted. It is found that soft gelatin project mainly causes global deformation of the target and therefore absorb much more energy. The triaxial braided composite absorb 77.59% more energy when impacted with CFRP projectile than that with titanium alloy projectile, which mainly results in shear fracture. The environmental temperature has influences on the damage pattern and energy absorption of triaxial braided composites. The cryogenic temperature deteriorates the impact resistance of the triaxial braided composite material with matrix cracking damage pattern, while high temperature condition improves its impact resistance with shearing fracture damage pattern.


Sign in / Sign up

Export Citation Format

Share Document