Experiments and Modeling of the Heat Transfer of In-Line Square Pin Fin Heat Sinks With Top By-Pass Flow

Author(s):  
M. Baris Dogruoz ◽  
Mario Urdaneta ◽  
Alfonso Ortega

This paper presents experimental results on the heat transfer characteristics of in-line square pin fin heat sinks with and without top by-pass. A self-consistent set of aluminum heat sinks were utilized, where the pin height was varied from 12.5 mm to 22.5 mm, the pin pitch was varied from 3.4 mm to 5.8 mm and the base dimensions were kept fixed at 25 × 25 mm. The overall base to ambient thermal resistance was measured as a function of Reynolds number and bypass height. Experimental results were then compared with predictions based on a simple one-dimensional “two-branch by-pass model”. Comparisons were made with the data using heat transfer coefficients available in the literature for infinitely long tube bundles. It was shown that there is a good agreement between the temperature predictions based on the model and the experimental data at high approach velocities for tall heat sinks, however the discrepancy between the computations and experiments increases as the approach velocity and heat sink height decrease. The validated model was used to identify optimum pin spacing as a function of clearance ratio.

Author(s):  
Eric D. Truong ◽  
Erfan Rasouli ◽  
Vinod Narayanan

A combined experimental and computational fluid dynamics study of single-phase liquid nitrogen flow through a microscale pin-fin heat sink is presented. Such cryogenic heat sinks find use in applications such as high performance computing and spacecraft thermal management. A circular pin fin heat sink in diameter 5 cm and 250 micrometers in depth was studied herein. Unique features of the heat sink included its variable cross sectional area in the flow direction, variable pin diameters, as well as a circumferential distribution of fluid into the pin fin region. The stainless steel heat sink was fabricated using chemical etching and diffusion bonding. Experimental results indicate that the heat transfer coefficients were relatively unchanged around 2600 W/m2-K for flow rates ranging from 2–4 g/s while the pressure drop increased monotonically with the flow rate. None of the existing correlations in literature on cross flow over a tube bank or micro pin fin heat sinks were able to predict the experimental pressure drop and heat transfer characteristics. However, three dimensional simulations performed using ANSYS Fluent showed reasonable (∼7 percent difference) agreement in the average heat transfer coefficients between experiments and CFD simulations.


Author(s):  
Massimiliano Rizzi ◽  
Ivan Catton

An experimental study of a pin fin heat sink was carried out in support of the development of heat sink optimization methods requiring more detailed measurements be made. Measurements of heat flux and temperature are used to separately determine heat transfer coefficients for the pins and the base region between the pins. Three pitch to diameter ratios (distance from pin center to pin center measured diagonally) were studied: P/d = 3/1, 9/4, 3/2. Heat generation was accomplished using cartridge heaters inserted into a copper block. The high thermal conductivity of the copper ensured that the surface beneath the heat sink would be at a constant temperature. The cooling fluid was air and the experiments were conducted with a Reynolds numbers based on a porous media type hydraulic diameter ranging from 500 to 25000. The channel had a shroud that touches the fin tips, eliminating any flow bypass. The pin surface heat transfer coefficients match the values reported by Kays and London and by Zukauskas. The base region heat transfer coefficients were, surprisngly, larger than the pin values.


1982 ◽  
Vol 104 (3) ◽  
pp. 508-514 ◽  
Author(s):  
A. Mertol ◽  
R. Greif ◽  
Y. Zvirin

A study has been made of the heat transfer and fluid flow in a natural convection loop. Previous studies of these systems have utilized a one-dimensional approach which requires a priori specifications of the friction and the heat-transfer coefficients. The present work carries out a two-dimensional analysis for the first time. The results yield the friction and the heat-transfer coefficients and give their variation along the loop with the Graetz number as a parameter. Comparison is also made with experimental data for the heat flux and good agreement is obtained.


Author(s):  
Mario Urdaneta ◽  
Alfonso Ortega

The thermal resistance of in-line square-pin fin heat sinks was experimentally investigated. In a companion paper [1], extensive results for the hydraulic behavior of such heat sinks with and without top-bypass were reported. It was shown that the top-bypass, as well as pin pitch, strongly influence the fin flow available for cooling. Systematic measurements of the overall thermal resistance with a uniformly heated base were performed for the same set of twenty aluminum heat sinks. Pin height was varied from 12.5 mm to 22.5 mm, pin pitch was varied from 3.4 mm to 6.33 mm, and base dimensions were kept fixed at 25 × 25 mm. The overall base to ambient thermal resistance was measured as a function of heat sink geometry, approach velocity and by-pass height. Experimental results were compared with predictions based on a simple one-dimensional “two-branch bypass model”. It was found that the overall heat transfer is governed by the fin flow, hence, empirical data for the zero bypass case can be used to predict the decrease of heat sink performance with flow bypass.


2005 ◽  
Vol 128 (6) ◽  
pp. 557-563 ◽  
Author(s):  
Paul L. Sears ◽  
Libing Yang

Heat transfer coefficients were measured for a solution of surfactant drag-reducing additive in the entrance region of a uniformly heated horizontal cylindrical pipe with Reynolds numbers from 25,000 to 140,000 and temperatures from 30to70°C. In the absence of circumferential buoyancy effects, the measured Nusselt numbers were found to be in good agreement with theoretical results for laminar flow. Buoyancy effects, manifested as substantially higher Nusselt numbers, were seen in experiments carried out at high heat flux.


1996 ◽  
Vol 118 (1) ◽  
pp. 21-26 ◽  
Author(s):  
David Copeland

Experimental measurements of multiple nozzle submerged jet array impingement single-phase and boiling heat transfer were made using FC-72 and 1 cm square copper pin fin arrays, having equal width and spacing of 0.1 and 0.2 mm, with aspect ratios from 1 to 5. Arrays of 25 and 100 nozzles were used, with diameters of 0.25 to 1.0 mm providing nozzle area from 5 to 20 mm2 (5 to 20% of the heat source base area). Flow rates of 2.5 to 10 cm3/s (0.15 to 0.6 l/min) were studied, with nozzle velocities from 0.125 to 2 m/s. Single nozzles and smooth surfaces were also evaluated for comparison. Single-phase heat transfer coefficients (based on planform area) from 2.4 to 49.3 kW/m2 K were measured, while critical heat flux varied from 45 to 395 W/cm2. Correlations of the single-phase heat transfer coefficient and critical heat flux as functions of pin fin dimensions, number of nozzles, nozzle area and liquid flow rate are provided.


2002 ◽  
Vol 124 (5) ◽  
pp. 975-978 ◽  
Author(s):  
Li Yong and ◽  
K. Sumathy

Quasi-local absorption heat transfer coefficients and pressure drop inside a horizontal tube absorber have been investigated experimentally, with R-22/DMA as the working pair. The absorber is a counterflow coaxial tube-in-tube heat-exchanger with the working fluid flowing in the inner tube while the water moves through the annulus. A large temperature gliding has been experienced during the absorption process. Experimental results show that the heat transfer coefficient of the forced convective vapor absorption process is higher compared to the vertical falling film absorption. A qualitative study is made to analyze the effect of mass flux, vapor quality and solution concentration on pressure drop and heat transfer coefficients. On the basis of the experimental results, a new correlation is proposed whereby the two-phase heat transfer is taken as a product of the forced convection of the absorption and the combined effect of heat and mass transfer at the interface. The correlation is found to predict the experimental data almost within 30 percent.


1990 ◽  
Vol 112 (3) ◽  
pp. 234-240 ◽  
Author(s):  
G. L. Lehmann ◽  
S. J. Kosteva

An experimental study of forced convection heat transfer is reported. Direct air cooling of an electronics packaging system is modeled by a channel flow, with an array of uniformly sized and spaced elements attached to one channel wall. The presence of a single or complete row of longitudinally finned heat sinks creates a modified flow pattern. Convective heat transfer rates at downstream positions are measured and compared to that of a plain array (no heat sinks). Heat transfer rates are described in terms of adiabatic heat transfer coefficients and thermal wake functions. Empirical correlations are presented for both variations in Reynolds number (5000 < Re < 20,000) and heat sink geometry. It is found that the presence of a heat sink can both enhance and degrade the heat transfer coefficient at downstream locations, depending on the relative position.


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