Kinetic Theory Treatment for Heat Transfer in Plasma Spraying

Author(s):  
Q. Zhang ◽  
M. A. Jog

In plasma spraying process thermal plasma is used as a heat source to heat and melt metallic or ceramic particles. In this paper, heat transfer from a thermal plasma to a solid spherical particle has been analyzed using a kinetic theory approach. We have considered a solid particle introduced in an ionized gas made up of electrons, ions, and neutrals. Two-sided electron velocity and temperature distributions and two-sided ion velocity distributions are used. Maxwell’s transport equations are obtained by taking moments of the Boltzmann equation. The transport equations are solved with the Poisson’s equation for the self-consistent electric field. The ion and the electron number density distributions, temperature distribution, and the electric potential variation are obtained. The charged species flux to the particle surface is evaluated. Heat transport to the surface is calculated by accounting for all the modes of energy transfer including the energy deposited during electron and ion recombination at the surface. Results indicate that contribution to heat transfer from charged species recombination is substantial at high plasma temperatures.

2005 ◽  
Vol 151 (1-3) ◽  
pp. 117-125 ◽  
Author(s):  
Hadjira Iddir ◽  
Hamid Arastoopour ◽  
Christine M. Hrenya

Author(s):  
Masoud Darbandi ◽  
Majid Ghafourizadeh

In this work, we numerically study the effects of turbulence intensity at the fuel and oxidizer stream inlets on the soot aerosol nano-particles formation in a kerosene fuel-based combustor. In this regard, we study the turbulence intensity effects specifically on the thermal performance and nano-particulate soot aerosol emissions. To construct our computer model, we simulate the soot formation and oxidation using the Polycyclic Aromatic Hydrocarbons PAHs-inception and the hydroxyl concept, respectively. Additionally, the soot nucleation process is described using the phenyl route, in which the soot inception is described based on the formations of two-ringed and three-ringed aromatics from acetylene, benzene, and phenyl radical. We use the two-equation soot model in which the soot mass fraction and the soot number density transport equations are solved considering the evolutionary process of soot nanoparticles, where all the nucleation, coagulation, surface growth, and oxidation phenomena are suitable considered in calculations. For the combustion modeling part, we benefit from the flamelets library, i.e., a lookup table, considering a detailed chemical kinetic mechanism consisting of 121 species and 2613 elementary reactions and solve the transport equations for the mean mixture fraction and its variance. We take into account the turbulence-chemistry interaction using the presumed-shape probability density functions PDFs. We apply the two-equation high-Reynolds-number k-ε turbulence model with round-jet corrections and suitable wall functions in performing our turbulence modeling. Solving the transport equations of turbulence kinetic energy and its dissipation rate, the turbulence closure problem can be resolved suitably. Furthermore, we take into account the radiation heat transfer of soot and gases assuming optically-thin flame, in which the radiation heat transfer of the most important radiating species is determined locally through the emissions. To evaluate our numerical solutions, we first solve an available well-documented experimental test, which provides the details of a kerosene-fueled turbulent nonpremixed flame. Then, we compare the achieved flame structure, i.e., the distributions of mean mixture fraction, temperature, and soot volume fraction, with those measured in the experiment. Next, we change the turbulence intensities of the incoming fuel and oxidizer streams gradually. So, we become able to evaluate the effects of different turbulence intensities on the achieved temperature and soot aerosol concentrations. Our results show that using moderate turbulence intensities at both fuel and oxidizer stream inlets would effectively increase the maximum temperature inside the combustor and this would reduce the exhaust gases temperature. It also reduces the concentrations of soot in the combustor and its emission to the exhaust gases effectively.


AIAA Journal ◽  
1988 ◽  
Vol 26 (3) ◽  
pp. 303-310 ◽  
Author(s):  
Zuu-Chang Hong ◽  
Shu-Hao Chuang

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