Advanced Gas Turbine Monitoring and Diagnostic Technology for Modern Power Plants

2003 ◽  
Author(s):  
Helmer Andersen ◽  
Pen-Chung Chen ◽  
Theo Hartmann
Keyword(s):  
Power Plant ◽  
Gas Turbine ◽  
Power Plants ◽  
Cooling System ◽  
Damage Control ◽  
Combined Cycle ◽  
Combustion Stability ◽  
Plant Management ◽  
Process Data ◽  
Production Forecast

Alstom has developed a monitoring and optimization system to offer the power plant an integrated maintenance and diagnosis system. This system is capable of monitoring all Alstom machines and processes in a combined cycle power plant: the gas turbine, steam turbine, generator, HRSG, and cooling system. All data archived in a central database server. Any personal computer networked with the server can display the process data and calculated results. To limit the scope of current paper, only the gas turbine monitoring and diagnostic module is presented. The system concept, configuration, and the environment of gas turbine module as well as capability will be discussed in this paper. The Gas Turbine Module (GTM) provides continuous monitoring of the GT process and continuous displaying of certain calculated results. The GTM provides a tool aimed to help the operator to make decisions, which affect efficiency, reliability and damage control. The monitoring areas include combustion stability (pulsation analysis), exhaust temperature distribution, compressor fouling and surge margin, and thermal performance. Furthermore, the GTM can provide the thermodynamic variables at the gas turbine exhaust for other applications in the combined cycle calculation. The implementation of this module is based on the users’ requirements to optimize the operation, to increase plant reliability and availability, and to optimize equipment performance. The GTM is a PC-based monitoring and diagnostic system. A guiding principal is that the retrofit of the GTM should have minimal impact on the gas turbine control system. This is the reason the system is PC based. A remote connection can be made via network. Users can access and see all real time and historical data by means of a networked computer. The real key success of the GTM is to be able to detect an early component failure and abnormalities during normal plant operation. Therefore, this information can be used for plant management, production forecast, equipment maintenance, and part replacement decision strategy.

Technical and Economical Evaluation of Media and Fog Systems in Fars, Qom, Yazd, Shahid Rajaee Power Plants

2012 ◽  
Vol 433-440 ◽  
pp. 7229-7233
Author(s):  
Karim Maghsoudi Mehraban ◽  
Seyyed Vahid Mahmoodi Jezeh ◽  
Seyyed Hossein Musa Kazemi
Keyword(s):  
Power Plant ◽  
Gas Turbine ◽  
Air Temperature ◽  
Power Plants ◽  
Cooling System ◽  
Combined Cycle ◽  
Power House ◽  
Economical Evaluation ◽  
Hot Days ◽  
Media Systems

In the hot days of summer, the efficiency of gas turbine is extremely reduced because the input air to compressors becomes hot. For solving this problem, one can increase the efficiency of the power house by charging to decrease the input air temperature to the compressor of gas turbine. In this paper, all kinds of cooling the inlet air to the gas turbine are introduced and then the technical and economical evaluation of these installed cooling system in Shahid Rajaee, Qom, Fars and Yazd power plants are expressed and the results show that the fog system cannot prove its effectiveness in Shahid Rajaee and Qom power plants. Whereas the installation of media systems in Fars combined cycle power plant produces more megawatt than its guarantee conditions and no particular problem has been observed.

Power Plant Output Augmentation by Evaporative Cooling Based on HRSG Blowdown Water Recycling in the Kingdom of Saudi Arabia: A Novel Approach

2017 ◽  
Vol 139 (11) ◽  
Author(s):  
Jose Carmona
Keyword(s):  
Saudi Arabia ◽  
Power Plant ◽  
Gas Turbine ◽  
Water Consumption ◽  
Power Plants ◽  
Cooling System ◽  
Evaporative Cooling ◽  
Combined Cycle ◽  
Kingdom Of Saudi Arabia ◽  
Evaporative Cooling System

Water is a scarce natural resource fundamental for human life. Power plant architects, engineers, and power utilities owners must do everything within their hands and technical capabilities to decrease the usage of water in power plants. This paper illustrates the research carried out by Pöyry Switzerland to reduce the water consumption on power and desalination combined cycle power plants, on which there are gas turbine evaporative cooling systems in operation. The present study analyzed the potential re-utilization and integration of the heat recovery steam generator (HRSG) blowdown into the evaporative cooling system. Relatively clean demineralized water, coming from the HRSG blowdown, is routed to a large water tank, where it is blended with distillate water to achieve the required water quality, before being used on the gas turbine evaporative cooling system. To prove the feasibility of the HRSG blowdown recycling concept, the Ras Al Khair Power and Desalination Plant owned and operated by the Saline Water Conversion Corporation (SWCC), located in the Eastern Province of the Kingdom of Saudi Arabia, was used as case study. Nevertheless, it is important to mention that the principles and methodology presented on this paper are applicable to every power and desalination combined cycle power plant making use of evaporative cooling. Sea water desalination is the primary source for potable water production on Saudi Arabia, with secondary sources being surface water and groundwater extracted from deep wells and aquifers. Saving water is of utmost importance for power plants located in locations where water is scarce, and as such, this paper aims to demonstrate that it is possible to decrease the water consumption of power and desalination combined cycle plants, on which evaporative cooling is used as gas turbine power booster, without having to curtail power production. The outcome of the study indicates that during the summer season, recycling the HRSG water blowdown into the gas turbine evaporative cooling systems would result on the internal water consumption for the gas turbine evaporative coolers decreasing by 545 ton/day, or 23.79%, compared with the original plant design which does not contemplate blowdown re-use. Using evaporative cooling results on an overall gain of 186 MW, or 10.27%, on gross power output, while CO2 emissions decrease by 46.8 ton CO2/h, which represents a 13.8% reduction compared with the case on which the evaporative cooling system is not in operation. A brief cost analysis demonstrated that implementation of the changes would result in a negligible increase of the operational expenses (OPEX) of the plant, i.e., implementation of the suggested modification has an unnoticeable impact on the cost of electricity (CoE). The payback of the project, due to limited operating hours on evaporative cooling every year, is of 12 years for a 30 year plant lifetime, while 2.22 M USD of extra-revenue on potable water sales are generated as a result of implementing the proposed solution. Although in principle this value is modest, the effect of government subsidies on water tariffs as well as political and strategic cost of water is not included on the calculations. In conclusion, the study results indicate that water recycling, and reduction of plant's water footprint for power and desalination combined cycle plants using evaporative cooling, is not only technically possible but commercially feasible.

Siemens SGT-800 Industrial Gas Turbine Enhanced to 50MW: Combustor Design Modifications, Validation and Operation Experience

2013 ◽  
Author(s):  
Daniel Lörstad ◽  
Annika Lindholm ◽  
Jan Pettersson ◽  
Mats Björkman ◽  
Ingvar Hultmark
Keyword(s):  
Combustion Chamber ◽  
Gas Turbine ◽  
Cooling System ◽  
Good Condition ◽  
Combined Cycle ◽  
Combustion Stability ◽  
Combustion System ◽  
Design Work ◽  
Engine Operation ◽  
Cooling Air

Siemens Oil & Gas introduced an enhanced SGT-800 gas turbine during 2010. The new power rating is 50.5MW at a 38.3% electrical efficiency in simple cycle (ISO) and best in class combined-cycle performance of more than 55%, for improved fuel flexibility at low emissions. The updated components in the gas turbine are interchangeable from the existing 47MW rating. The increased power and improved efficiency are mainly obtained by improved compressor airfoil profiles and improved turbine aerodynamics and cooling air layout. The current paper is focused on the design modifications of the combustor parts and the combustion validation and operation experience. The serial cooling system of the annular combustion chamber is improved using aerodynamically shaped liner cooling air inlet and reduced liner rib height to minimize the pressure drop and optimize the cooling layout to improve the life due to engine operation hours. The cold parts of the combustion chamber were redesigned using cast cooling struts where the variable thickness was optimized to maximize the cycle life. Due to fewer thicker vanes of the turbine stage #1, the combustor-turbine interface is accordingly updated to maintain the life requirements due to the upstream effect of the stronger pressure gradient. Minor burner tuning is used which in combination with the previously introduced combustor passive damping results in low emissions for >50% load, which is insensitive to ambient conditions. The combustion system has shown excellent combustion stability properties, such as to rapid load changes and large flame temperature range at high loads, which leads to the possibility of single digit Dry Low Emission (DLE) NOx. The combustion system has also shown insensitivity to fuels of large content of hydrogen, different hydrocarbons, inerts and CO. Also DLE liquid operation shows low emissions for 50–100% load. The first SGT-800 with 50.5MW rating was successfully tested during the Spring 2010 and the expected performance figures were confirmed. The fleet leader has, up to January 2013, accumulated >16000 Equivalent Operation Hours (EOH) and a planned follow up inspection made after 10000 EOH by boroscope of the hot section showed that the combustor was in good condition. This paper presents some details of the design work carried out during the development of the combustor design enhancement and the combustion operation experience from the first units.

Thermo-Economic Assessment Under Electrical Market Uncertainties of a Combined Cycle Gas Turbine Integrated With a Flue Gas-Condensing Heat Pump

2020 ◽  
Author(s):  
Alberto Vannoni ◽  
Andrea Giugno ◽  
Alessandro Sorce
Keyword(s):  
Power Plant ◽  
Power Systems ◽  
Gas Turbine ◽  
Heat Pump ◽  
Flue Gas ◽  
Power Plants ◽  
Greenhouse Gas Emission ◽  
Capital Expenditure ◽  
Combined Cycle ◽  
Gas Turbine Power Plant

Abstract Renewable energy penetration is growing, due to the target of greenhouse-gas-emission reduction, even though fossil fuel-based technologies are still necessary in the current energy market scenario to provide reliable back-up power to stabilize the grid. Nevertheless, currently, an investment in such a kind of power plant might not be profitable enough, since some energy policies have led to a general decrease of both the average price of electricity and its variability; moreover, in several countries negative prices are reached on some sunny or windy days. Within this context, Combined Heat and Power systems appear not just as a fuel-efficient way to fulfill local thermal demand, but also as a sustainable way to maintain installed capacity able to support electricity grid reliability. Innovative solutions to increase both the efficiency and flexibility of those power plants, as well as careful evaluations of the economic context, are essential to ensure the sustainability of the economic investment in a fast-paced changing energy field. This study aims to evaluate the economic viability and environmental impact of an integrated solution of a cogenerative combined cycle gas turbine power plant with a flue gas condensing heat pump. Considering capital expenditure, heat demand, electricity price and its fluctuations during the whole system life, the sustainability of the investment is evaluated taking into account the uncertainties of economic scenarios and benchmarked against the integration of a cogenerative combined cycle gas turbine power plant with a Heat-Only Boiler.

The Elephant in the Room–Gas Turbine Power

2010 ◽  
Vol 132 (12) ◽  
pp. 57-57
Author(s):  
Lee S. Langston
Keyword(s):  
Power Plant ◽  
Electric Power ◽  
Gas Turbine ◽  
Power Plants ◽  
Electrical Power ◽  
Electric Power Industry ◽  
Hydrocarbon Fuel ◽  
Combined Cycle ◽  
Electrical Generator ◽  
Gas Turbine Exhaust

This article presents an overview of gas turbine combined cycle (CCGT) power plants. Modern CCGT power plants are producing electric power as high as half a gigawatt with thermal efficiencies approaching the 60% mark. In a CCGT power plant, the gas turbine is the key player, driving an electrical generator. Heat from the hot gas turbine exhaust is recovered in a heat recovery steam generator, to generate steam, which drives a steam turbine to generate more electrical power. Thus, it is a combined power plant burning one unit of fuel to supply two sources of electrical power. Most of these CCGT plants burn natural gas, which has the lowest carbon content of any other hydrocarbon fuel. Their near 60% thermal efficiencies lower fuel costs by almost half compared to other gas-fired power plants. Their installed capital cost is the lowest in the electric power industry. Moreover, environmental permits, necessary for new plant construction, are much easier to obtain for CCGT power plants.

Development of Next Generation Gas Turbine Combined Cycle System

2016 ◽  
Author(s):  
Hiroyuki Yamazaki ◽  
Yoshiaki Nishimura ◽  
Masahiro Abe ◽  
Kazumasa Takata ◽  
Satoshi Hada ◽  
...  
Keyword(s):  
Power Plant ◽  
Gas Turbines ◽  
Power Plants ◽  
Cooling System ◽  
Combined Cycle ◽  
Air Cooling ◽  
Next Generation ◽  
Air Cooling System ◽  
Forced Air ◽  
Cooling Air

Tohoku Electric Power Company, Inc. (Tohoku-EPCO) has been adopting cutting-edge gas turbines for gas turbine combined cycle (GTCC) power plants to contribute for reduction of energy consumption, and making a continuous effort to study the next generation gas turbines to further improve GTCC power plants efficiency and flexibility. Tohoku-EPCO and Mitsubishi Hitachi Power Systems, Ltd (MHPS) developed “forced air cooling system” as a brand-new combustor cooling system for the next generation GTCC system in a collaborative project. The forced air cooling system can be applied to gas turbines with a turbine inlet temperature (TIT) of 1600deg.C or more by controlling the cooling air temperature and the amount of cooling air. Recently, the forced air cooling system verification test has been completed successfully at a demonstration power plant located within MHPS Takasago Works (T-point). Since the forced air cooling system has been verified, the 1650deg.C class next generation GTCC power plant with the forced air cooling system is now being developed. Final confirmation test of 1650deg.C class next generation GTCC system will be carried out in 2020.

Hot-Gas-Path Life Extension Options for the V94.2 Gas Turbine

2000 ◽  
Author(s):  
Gerhard Bohrenkämper ◽  
Herbert Bals ◽  
Ursel Wrede ◽  
René Umlauft
Keyword(s):  
Power Plant ◽  
Service Life ◽  
Gas Turbine ◽  
Power Plants ◽  
Combined Cycle ◽  
Life Extension ◽  
Hot Gas ◽  
Maintenance Program ◽  
Path Component ◽  
Strategic Options

Gas turbine and combined cycle power plants are typically designed for a service life of over 30 years. If operated at base load in continuous duty, the gas turbine hot-gas-path components for example in a combined-cycle power plant need repair and replacement according to the maintenance program several times during plant life. Most of the hot components would reach the end of their service life, e.g. 100,000 equivalent operating hours (EOH), after 10 to 12 years. As this is well before the end of the overall plant service life defined in the power plant concept, such plant applications therefore necessitate life extension measures enabling to continuing operation beyond 100,000 EOH. This paper presents strategic options for hot-gas-path component life entension.

Gas Turbine Performance Enhancement by Inlet Air Cooling and Coolant Pre-Cooling Using an Absorption Chiller

2016 ◽  
Author(s):  
Hyun Min Kwon ◽  
Jeong Ho Kim ◽  
Tong Seop Kim
Keyword(s):  
Gas Turbine ◽  
Air Temperature ◽  
Power Plants ◽  
Cooling System ◽  
Combined Cycle ◽  
Air Cooling ◽  
Absorption Chiller ◽  
Large Power ◽  
Cycle Simulation ◽  
Standard Design

The gas turbine combined cycle is the most mature and efficient power generation system. While enhancing design performance continuously, a parallel effort to make up for the shortcomings of the gas turbine should be pursued. The most critical drawback is the large power loss in hot season when electricity demand is usually the highest. Therefore, it is important to implement an effective power boosting measure in gas turbine based power plants, especially in areas where the annual average temperature is much higher than the standard design ambient temperature. The simplest method in general is to reduce the gas turbine inlet air temperature by any means. Several schemes are commercially available, such as mechanical chilling, evaporative cooling, inlet fogging and absorption chilling. All of them have merits and demerits, either thermodynamically and economically. In this study, we focused our interest on the absorption chilling method. Theoretically, absorption chilling provides as much cooling effect (air temperature reduction) as the mechanical chilling, while electric power consumption is negligibly small. A distinct feature of an absorption chiller in contrast to a mechanical chiller is that thermal energy (heat) is needed to drive the chilling system. In this research, we propose an innovative idea of making the independent heat supply unnecessary. The new method provides simultaneous cooling of the turbine coolant and the inlet air using an absorption chiller. The inlet cooling and coolant precooling boost the gas turbine power synergistically. We predicted the system performance using cycle simulation and compared it with that of the conventional mechanical cooling system.

scholarly journals Effect of Turbine and Compressor Inlet Temperatures and Air Bleeding on the Comparative Performance of Simple and Combined Gas Turbine Unit

2020 ◽  
Vol 5 (12) ◽  
pp. 39-45
Author(s):  
Basharat Salim ◽  
Jamal Orfi ◽  
Shaker Saeed Alaqel
Keyword(s):  
Power Plant ◽  
Gas Turbine ◽  
Energy Demand ◽  
Power Plants ◽  
Turbine Unit ◽  
Combined Cycle ◽  
Inlet Temperature ◽  
Gas Turbine Unit ◽  
The World ◽  
Compressor Inlet

The proper utilization of all the available forms of energy resources has become imminent to meet the power requirement and energy demand in both the developed and developing countries of the world. Even though the emphasis is given to the renewable resources in most parts of the world, but fossil fuels will still remain the main resources of energy as these can meet both normal and peak demands. Saudi Arab has number of power plant based on natural gas and fuel that are spread in all its regions. These power plants have aeroderivative gas turbine units supplied by General Electric Company as main power producing units. These units work on dual fuel systems. These units work as simple gas turbine units to meat peak demands and as part of combined cycle otherwise. The subject matter of this study is the performance of one of the units of a power plant situated near Riyadh city of Saudi Arab. This unit also works both as simple gas turbine unit and as a part of combined cycle power plant unit. A parametric based performance evaluation of the unit has been carried out to study both energetic and exergetic performance of the unit for both simple and combined cycle operation. Effect of compressor inlet temperature, turbine inlet temperature, pressure ratio of the compressor, the stage from which bleed off air have been taken and percentage of bleed off air from the compressor on the energetic and exergetic performance of the unit have been studied. The study reveals that all these parameters effect the performance of the unit in both modes of operation.

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