Effect of Injection Timing on Combustion, NOx, Particulate Matter and Soluble Organic Fraction Composition in a 2-Stroke Tier 0+ Locomotive Engine

Author(s):  
Stanislav V. Bohac ◽  
Eric Feiler ◽  
Ian Bradbury

This study investigates how injection timing affects combustion, NOx, PM mass and composition from a 2-stroke turbocharged locomotive diesel engine fitted with an early-development Tier 0+ emissions kit. The objective of the work is to gain insight into how injection timing affects combustion and emissions in this family of engines, modified to meet the newly implemented Tier 0+ emissions requirements, and to identify areas of potential future emissions reduction. For a range of injection timings at a medium load (notch 5) operating condition, the majority of PM mass is comprised of insolubles (81–89%), while the soluble component of PM (SOF) accounts for a smaller fraction (11–19%) of total PM mass. The SOF is 66–80% oil-like C22–C30+ hydrocarbons, with the remainder being fuel-like C9–C21 hydrocarbons. A heat release analysis is used to elucidate how injection timing affects combustion by calculating mass fraction burn curves. It is observed that retarding injection timing retards combustion phasing, decreases peak cylinder pressure and temperature, and increases expansion pressure and temperature. Results show that insolubles and fuel-like hydrocarbons increase and oil-like hydrocarbons decrease with later injection timing. Analysis suggests that insolubles and fuel-like HC increase due to lower peak combustion temperature, while oil-like HC, which are distributed more widely throughout the cylinder, decrease due to higher expansion temperatures. The net result is that total PM mass increases with retarded combustion phasing, mostly due to increased insolubles. Considering the high fraction of insoluble PM (81–89%) at all injection timings tested at notch 5, steps taken to reduce PM elemental carbon should be the most effective path for future reductions in PM emissions. Further reductions in oil consumption may also reduce PM, but to a smaller extent.

Author(s):  
Stanislav V. Bohac ◽  
Eric Feiler ◽  
Ian Bradbury

The effects of injection timing on combustion, NOx, PM mass and composition from a 2-stroke turbocharged Tier 0+ locomotive diesel engine are investigated in this study. Results provide insight into how injection timing affects combustion and emissions in this family of engine and identifies areas of potential future emissions reduction. For a range of injection timings at a medium load (notch 5) operating condition, the majority of PM mass is insolubles (81–89%), while the soluble component of PM (SOF) accounts for a smaller fraction (11–19%) of total PM mass. The SOF is 66–80% oil-like C22-C30+ hydrocarbons, with the remainder being fuel-like C9-C21 hydrocarbons. A heat release analysis is used to calculate mass fraction burned curves and elucidates how injection timing affects combustion. Retarding injection timing retards combustion phasing, decreases peak cylinder pressure and temperature, and increases expansion pressure and temperature. Results show that insolubles and fuel-like hydrocarbons increase, and oil-like hydrocarbons decrease with later injection timing. Analysis suggests that insolubles and fuel-like HC increase due to lower peak combustion temperature, while oil-like HC, which are distributed more widely throughout the cylinder, decrease due to higher expansion temperatures. The net result is that total PM mass increases with retarded combustion phasing, mostly due to increased insolubles. Considering the high fraction of insoluble PM (81–89%) at all injection timings tested at notch 5, steps taken to reduce PM elemental carbon should be the most effective path for future reductions in PM emissions. Further reductions in oil consumption may also reduce PM, but to a smaller extent.


Author(s):  
Stanislav V. Bohac ◽  
Eric Feiler ◽  
Ian Bradbury

This study presents a detailed exhaust emission characterization of a 2-Stroke turbocharged line haul locomotive diesel engine fitted with an early-development Tier 0 + emissions kit. The objective of this work is to use emissions characterization to gain insight into engine operation and mechanisms of pollutant formation for this family of engine, and identify areas of potential future engine emissions improvement. Results show that at the notches tested (notches 3–8) the largest contributor to particulate matter (PM)mass is insolubles (mostly elemental carbon), but that the soluble component of PM, comprising 14–32% of PM, is also significant. Gas chromatography (GC) analysis of the soluble portion shows that it is composed of 55–77% oil-like C22–C30+ hydrocarbons, with the remainder being fuel-like C9–C21 hydrocarbons. The emissions characterization suggests that advancing combustion timing should be effective in reducing PM mass by reducing the insoluble portion (elemental carbon) of PM at all notches. NOx will likely increase, but the current level of NOx is sufficiently below Tier 0+ limits to allow a moderate increase. Reducing engine oil consumption should also reduce PM mass at all notches, although to a smaller degree than measures that reduce the insoluble portion of PM.


2000 ◽  
Vol 123 (1) ◽  
pp. 157-166 ◽  
Author(s):  
D. N. Assanis ◽  
R. B. Poola ◽  
R. Sekar ◽  
G. R. Cataldi

A thermodynamic simulation is used to study the effects of oxygen-enriched intake air on the performance and nitrogen oxide (NO) emissions of a locomotive diesel engine. The parasitic power of the air separation membrane required to supply the oxygen-enriched air is also estimated. For a given constraint on peak cylinder pressure, the gross and net power output of an engine operating under different levels of oxygen enrichment are compared with those obtained when a high-boost turbocharged engine is used. A 4 percent increase in peak cylinder pressure can result in an increase in net engine power of approximately 10 percent when intake air with an oxygen content of 28 percent by volume is used and fuel injection timing is retarded by 4 degrees. When the engine is turbocharged to a higher inlet boost, the same increase in peak cylinder pressure can improve power by only 4 percent. If part of the significantly higher exhaust enthalpies available as a result of oxygen enrichment is recovered, the power requirements of the air separator membrane can be met, resulting in substantial net power improvements. Oxygen enrichment with its attendant higher combustion temperatures, reduces emissions of particulates and visible smoke but increases NO emissions (by up to three times at 26 percent oxygen content). Therefore, exhaust gas after-treatment and heat recovery would be required if the full potential of oxygen enrichment for improving the performance of locomotive diesel engines is to be realized.


MTZ worldwide ◽  
2018 ◽  
Vol 79 (7-8) ◽  
pp. 44-49 ◽  
Author(s):  
Matthias Gunkel ◽  
Marcel Frensch ◽  
Arnim Robota ◽  
Ralf Gelhausen

Author(s):  
Stanislav V. Bohac ◽  
Eric Feiler ◽  
Ian Bradbury

This study presents a detailed exhaust emission characterization of an EMD 2-Stroke turbocharged line haul locomotive diesel engine fitted with an early-development Tier 0+ emissions kit. The objective of this work is to use emissions characterization to gain insight into engine operation and mechanisms of pollutant formation for this family of engine, and identify areas of potential future engine emissions improvement. Results show that at the notches tested (notches 3–8) the largest contributor to PM mass is insolubles (mostly elemental carbon), but that the soluble component of PM, comprising 14–32% of PM, is also significant. GC-FID analysis of the soluble portion shows that it is composed of 55–77% oil-like C22-C30+ hydrocarbons, with the remainder being fuel-like C9-C21 hydrocarbons. The emissions characterization suggests that advancing combustion timing should be effective in reducing PM mass by reducing the insoluble portion (elemental carbon) of PM at all notches. NOx will likely increase, but the current level of NOx is sufficiently below Tier 0+ limits to allow a moderate increase. Reducing engine oil consumption should also reduce PM mass at all notches, although to a smaller degree than measures that reduce the insoluble portion of PM.


2002 ◽  
Vol 3 (3) ◽  
pp. 171-184 ◽  
Author(s):  
S. R. Krishnan ◽  
M Biruduganti ◽  
Y Mo ◽  
S. R. Bell ◽  
K. C. Midkiff

The influence of engine operating variables on the performance, emissions and heat release in a compression ignition engine operating in normal diesel and dual-fuel modes (with natural gas fuelling) was investigated. Substantial reductions in NOx emissions were obtained with dual-fuel engine operation. There was a corresponding increase in unburned hydrocarbon emissions as the substitution of natural gas was increased. Brake specific energy consumption decreased with natural gas substitution at high loads but increased at low loads. Experimental results at fixed pilot injection timing have also established the importance of intake manifold pressure and temperature in improving dual-fuel performance and emissions at part load.


Volume 1 ◽  
2004 ◽  
Author(s):  
Nagaraj Nayak ◽  
P. A. Lakshminarayanan ◽  
M. K. Gajendra Babu ◽  
A. D. Dani

The rate of wear of piston grooves on the piston is mainly a function of the peak cylinder pressure, hardness, surface roughness, depth of penetration and the number of hard particles produced by combustion or entering past the air filter. The problem of wear becomes severe as the blowby past the rings and oil consumption of the engine increases in diesel engines. In this paper, an attempt is made to estimate the wear of piston grooves quantitatively. The wear rate is correlated with the product of gaseous load, amount of hard particles past the piston lands, radius of abrasive particles, and inversely with hardness of the groove surface. Under abnormal conditions, the shear strain due to friction exceeds the plasticity limit of the material and superficial delamination occurs at the groove surface. The model was validated on a large bore engine running on heavy fuel at 22-bar bmep and the abrasive wear predicted by other earlier models are discussed [7].


2009 ◽  
Vol 131 (3) ◽  
Author(s):  
Murari Mohon Roy

This study investigated the effect of fuel injection timing and injection pressure on combustion and odorous emissions in a direct injection diesel engine. Injection timings from 15 deg before top dead center (BTDC) to top dead center (TDC) and injection pressures from 20 MPa to 120 MPa were tested. In emissions, exhaust odor, irritation, aldehydes, total hydrocarbon, and hydrocarbon components are compared in different injection timings and injection pressures condition. Injection timings where main combustion takes place very close to TDC are found to show minimum odorous emissions. Moderate injection pressures (60–80 MPa) showed lower emissions including odor and irritation due to proper mixture formation. Below the injection pressure of 40 MPa, and over 80 MPa, emissions become worse. Combustion analysis is performed by taking cylinder pressures after engine warm-up for different injection timings and injection pressures and analyzing cylinder temperatures and heat release rates. Cylinder pressures and temperatures are gradually decreased when injection timings are retarded. Ignition delay becomes shortest at 5–10 deg BTDC injection timings. The peak cylinder pressure and temperature are increased with higher injection pressures. The shortest ignition delay and minimum emissions is found at around 60 MPa of injection pressure.


Author(s):  
Jiantong Song ◽  
Zhixin Feng ◽  
Jiangyi Lv ◽  
Hualei Zhang

Abstract The pilot diesel injection timing (θ) significantly affects the combustion and performance of dual-fuel (DF) engines. In order to optimize the θ of a natural gas-diesel DF engine, the influence of θ on combustion, cyclic variation, and performance of a diesel engine fueled with natural gas piloted by diesel under full load at 1200 rpm was investigated. The results indicate that, with the advance in θ, the cylinder pressure, rate of pressure rise (ROPR), and heat release rate (HRR) increase first and then decrease. The mean value of peak cylinder pressure (pmax) rises and the standard deviation increases first and then decreases. The distribution of the crank angle of peak cylinder pressure (φ(pmax)) scatters and approaches the top dead center. The coefficient of variation (COV) in pmax decreases first and then increases while the COV in φ(pmax) obviously increases. The brake power increases first and then decreases while the brake specific fuel consumption (b.s.f.c.) reduces first and then rises. The CO2 and NOx emissions rise first and then reduce while smoke emission decreases first and then increases, but the CO and HC rise.


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