Statically Indeterminate Main Bearing Load Calculation in Frequency Domain for Usage in Early Concept Phase

Author(s):  
Tigran Parikyan ◽  
Thomas Resch

The paper discusses the importance of a numerical method for fast and accurate prediction of main bearing loads of inner combustion engine and its place in the concept phase of engine development process. An approach based on linear dynamic analysis of 3D engine model in frequency domain is presented. Implemented within a separate module of AVL software package EXCITE Designer, it delivers a combination of accuracy and performance suitable for this task. An application example illustrates the method.

2017 ◽  
Vol 19 (8) ◽  
pp. 854-872
Author(s):  
José Galindo ◽  
Hector Climent ◽  
Olivier Varnier ◽  
Chaitanya Patil

Internal combustion engine developments are more focused on efficiency optimization and emission reduction for the upcoming future. To achieve these goals, technologies like downsizing and downspeeding are needed to be developed according to the requirement. These modifications on thermal engines are able to reduce fuel consumption and [Formula: see text] emission. However, implementation of these kind of technologies asks for right and efficient charging systems. This article consists of study of different boosting systems and architectures (single- and two-stage) with combination of different charging systems like superchargers and e-boosters. A parametric study is carried out with a zero-dimensional engine model to analyze and compare the effects of these different architectures on the same base engine. The impact of thermomechanical limits, turbo sizes and other engine development option characterizations are proposed to improve fuel consumption, maximum power and performance of the downsized/downspeeded diesel engines.


2004 ◽  
Vol 126 (3) ◽  
pp. 645-655 ◽  
Author(s):  
R. Stanley ◽  
D. Taraza

Dimensionless relationships that estimate the maximum bearing load of two symmetric in-line engines have been developed. These relationships were empirically determined by averaging the maximum bearing loads of several engine configurations with various geometric and operating parameters. It has been found that the maximum bearing load initially decreases with engine speed, reaches a minimum, and then increases quickly with engine speed. This minimum reflects a transition speed at which the contribution of the inertia force overcomes the contribution of the maximum pressure force to the maximum bearing load. The transition speed increases with an increase of counterweight mass and is a function of the geometric parameters and operating conditions of the engine. Rapid estimation of the main bearing loads is made possible by the use of the dimensionless relationships developed in the paper.


2017 ◽  
Vol 19 (8) ◽  
pp. 873-885 ◽  
Author(s):  
José Galindo ◽  
Hector Climent ◽  
Olivier Varnier ◽  
Chaitanya Patil

Nowadays, internal combustion engine developments are focused on efficiency optimization and emission reduction. Increasing focus on world harmonized ways to determine the performance and emissions on Worldwide harmonized Light vehicles Test Procedure cycles, it is essential to optimize the engines for transient operations. To achieve these objectives, the downsized or downspeeded engines are required, which can reduce fuel consumption and pollutant emissions. However, these technologies ask for efficient charging systems. This article consists of the study of different boosting architectures (single stage and two stage) with a combination of different charging systems like superchargers and e-boosters. A parametric study has been carried out with a zero-dimensional engine model to analyze and compare different architectures on the different engine displacements. The impact of thermomechanical limits, turbo sizes and other engine development option characterizations is proposed to improve fuel consumption, maximum power and performance of the downsized/downspeeded diesel engines during the transient operations.


Author(s):  
Mikhail Ejakov ◽  
Agus Sudjianto ◽  
John Pieprzak

Designing an internal combustion engine involves compromising among multiple performance metrics and targets with multiple control and noise factors. The main challenges are in determining the critical performance metrics, finding the optimal compromise between these metrics, and correctly represent the most important control and noise factors through CAE modeling and optimization. This paper presents a methodology for practical application of robustness and performance optimization using a CAE model. The key element of the methodology is a concept of surrogate noise. With this concept, the multiple noise factors affecting the system performance are represented through a limited number of noise factors for CAE modeling. The other part of the methodology is to substitute complicated and computationally time intensive CAE modeling with a cheap-to-compute Gaussian Kriging model through Optimal Sampling and Design of Experiment. The final part of the methodology is performing multi-criteria robustness and performance optimization as well as performance and robustness confirmation of the optimal design point. The proposed methodology has been applied to a practical problem of designing the IC engine main bearing system. The results of the analysis have provided practical recommendations and directions to drive the main bearing system design. In this paper, the methodology is demonstrated through the presentation of a simplified form of this investigation.


Lubricants ◽  
2021 ◽  
Vol 9 (2) ◽  
pp. 18
Author(s):  
Eckhard Schüler ◽  
Olaf Berner

In high speed, high load fluid-film bearings, the laminar-turbulent flow transition can lead to a considerable reduction of the maximum bearing temperatures, due to a homogenization of the fluid-film temperature in radial direction. Since this phenomenon only occurs significantly in large bearings or at very high sliding speeds, means to achieve the effect at lower speeds have been investigated in the past. This paper shows an experimental investigation of this effect and how it can be used for smaller bearings by optimized eddy grooves, machined into the bearing surface. The investigations were carried out on a Miba journal bearing test rig with Ø120 mm shaft diameter at speeds between 50 m/s–110 m/s and at specific bearing loads up to 4.0 MPa. To investigate the potential of this technology, additional temperature probes were installed at the crucial position directly in the sliding surface of an up-to-date tilting pad journal bearing. The results show that the achieved surface temperature reduction with the optimized eddy grooves is significant and represents a considerable enhancement of bearing load capacity. This increase in performance opens new options for the design of bearings and related turbomachinery applications.


Author(s):  
M. H. Westbrook ◽  
R. Munro

Both general and particular aspects of the application of electronic instrumentation in internal combustion engine development are discussed, and the work which has been carried out in the authors' establishment on instrumentation for dynamic measurements on the piston assembly is described, in particular, measurements of engine noise and vibration, and of displacement and temperature during operation, using telemetry systems, and making use of both radio and mechanical linkage techniques. The development of a new type of sub-miniature inductive transducer for non-contact displacement measurement under the extreme conditions inside a working piston is described, and the reasons making its development necessary discussed. Results obtained from a working engine showing piston movements as measured by several inductive transducers and transmitted over the linkage system are shown and compared to block vibration recordings made simultaneously; an initial interpretation of the very recent results is made. Finally, electronic methods developed for the static measurement of piston and ring properties are described and the results obtained discussed.


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