Investigation of Fuel Spray Propagation, Combustion and Soot Formation/Oxidation in a Single Cylinder Medium Speed Diesel Engine

2012 ◽  
Author(s):  
Fridolin Unfug ◽  
Uwe Wagner ◽  
Kai W. Beck ◽  
Juergen Pfeil ◽  
Ulf Waldenmaier ◽  
...  
Keyword(s):  
Diesel Engine ◽  
Diesel Engines ◽  
High Speed ◽  
Liquid Fuel ◽  
Combustion Process ◽  
Fuel Spray ◽  
Soot Concentration ◽  
Single Cylinder ◽  
Medium Speed ◽  
532 Nm

To fulfil strict emission regulations and the need for higher efficiency of future Diesel engines require an optimized combustion process. Optical investigations represent a powerful tool for getting a better understanding of the ongoing processes. For medium speed Diesel engines, optical investigations are relatively rare or not available. The “Institut für Kolbenmaschinen” (IFKM) and MAN Diesel & Turbo SE performed extensive optical in-situ investigations of the injection and combustion process of a MAN 32/44 CR single cylinder medium speed Diesel engine that provide previously unavailable insights into the ongoing processes. The optical investigations aimed on fuel spray visualization, high-speed soot luminescence measurement and two colour pyrometry applied for five combustion chamber regions. To apply the optical measurement techniques, two optical accesses were designed. Access no. 1 is placed near the cylinder liner. Access no. 2 is located close to the injector in a 46° angle to the cylinder vertical axis. An insert was used which consists of an illumination port and a visualization endoscope. Additionally some special nozzle designs were used beside the standard nozzle, which have one separated nozzle hole. This enables a simultaneous view from both optical accesses on the same flame cone. For Mie-Scattering investigation a pulsed Nd:YAG-Laser with 532 nm wavelength was used for illumination and a CCD-camera with an upstream 532 nm optical filter was used for visualization. This combination allows observing the liquid fuel distribution even after start of combustion. Penetration depth of liquid fuel spray was analysed for different swirl numbers, intake manifold pressures, injection timings and injection pressures. High-speed flame visualization was done by two CMOS cameras which were mounted at two different optical accesses with view on the same flame cone. Due to this application a simultaneous measurement of the flame distribution of two different views was possible. This enables a 3-dimensional investigation of the flame propagation process. In addition, the advanced two colour pyrometry was applied for five different regions of the same flame cone. Due to a calibration after each measurement the absolute radiant flux can be calculated and thus the absolute temperature and soot concentration. With this procedure it was possible to give a real temperature and soot concentration distribution of the flame cone. To provide more detailed information about the combustion process, selected engine operation points were simulated with a modified version of the CFD code KIVA3v-Release2 at the IFKM. The simulated results were compared to the measured data.

Study of Fuel Temperature Effects on Fuel Injection, Combustion, and Emissions of Direct-Injection Diesel Engines

2008 ◽  
Vol 131 (2) ◽  
Author(s):  
Gong Chen
Keyword(s):  
Diesel Engine ◽  
Diesel Engines ◽  
Temperature Effects ◽  
Liquid Fuel ◽  
Fuel Injection ◽  
Direct Injection ◽  
Injection Rate ◽  
Fuel Temperature ◽  
Injection Parameters ◽  
Medium Speed

The influence of inlet liquid fuel temperature on direct-injection diesel engines can be noticeable and significant. The work in this paper investigates the effects of inlet fuel temperature on fuel-injection in-cylinder combustion, and output performance and emissions of medium-speed diesel engines. An enhanced understanding and simplified modeling of the variations in the main fuel-injection parameters affected by inlet fuel temperature are developed. The study indicates that the main injection parameters affected include the injection timing at the injector end relative to the injection-pump actuation timing, the fuel-injection rate, the fuel-injection duration, and the injection spray atomization. The primary fuel temperature effects on the injection parameters are from the fuel bulk modulus of elasticity and the density with the fuel viscosity less significant as the injector-nozzle flow is usually in a turbulent region. The developed models are able to predict the changes in the injection parameters versus the inlet fuel temperature. As the inlet fuel temperature increases, the nozzle fuel-injection-start timing is predicted to be relatively retarded, the injection rate is reduced, and the needle-lift duration is prolonged from the baseline. The variation trends of the engine outputs and emissions versus fuel temperature are analyzed by considering its consequent effect on in-cylinder combustion processes. It is predicted that raising fuel temperature would result in an increase in each of CO, HC, PM, and smoke emissions, and in a decrease in NOx, and may adversely affect the fuel efficiency for a general type of diesel engine at a full-load condition. The experimental results of the outputs and emissions from testing a medium-speed four-stroke diesel engine agreed with the trends analytically predicted. The understanding and models can be applied to compression-ignition direct-injection liquid fuel engines in general.

Investigation of Soot Concentration and Particle Size Distribution on a Single Cylinder Diesel Engine

2007 ◽  
Author(s):  
Markus Stumpf ◽  
Sascha Merkel ◽  
Peter Eckert ◽  
Uwe Wagner ◽  
Amin Velji ◽  
...  
Keyword(s):  
Particle Size ◽  
Diesel Engine ◽  
Particle Size Distribution ◽  
Size Distribution ◽  
Diesel Engines ◽  
Injection System ◽  
Exhaust Gas ◽  
Soot Concentration ◽  
Single Cylinder ◽  
Injection Pressures

The purpose of this study was the characterization of the size distribution and the concentration of the particles emitted by diesel engines under various speed and load points, and different injection pressures. Fine and ultrafine particles emitted by modern diesel engines, in particular those with sizes below 100 nm, are of significant importance for the human health, since the latter are respirable and may have therefore negative effects. The investigations described in this paper provide an insight into the formation of soot particles in the combustion chamber and their number concentration and size distribution in the exhaust gas pipe. The experiments were performed on a single cylinder diesel engine. For the purpose of comparability to multi cylinder engines, the crankshaft drive, the liner, the piston and the cylinder head were based on a heavy duty production engine. The engine was operated with a common rail injection system which was controlled by an electronic control device that offered several degrees of freedom regarding number, duration and timing of the single injections. During the investigations the engine was operated at several speed and load points with and without pilot injection. The in-cylinder soot concentration was measured crank angle resolved with the two-color-method. The Filter-Smoke-Number (FSN) and the NOx concentration were determined in the exhaust gas. Furthermore the particle number and the particle size distribution were measured by means of a Scanning Mobility Particle Sizer (SMPS). The main focus of the experiments was on the investigation of the in-cylinder soot concentration and the particle size distribution running the engine at several injection pressures during different engine speed/load configurations. In order to obtain a potential correlation to common exhaust gas quantification methods, the Filter-Smoke-Number was measured simultaneously. The results of the experiments provide knowledge which is of eminent importance with respect to further diesel combustion development with regard to both the soot concentration and the soot particle properties.

Effect of Swirl and Injection Pressure on Performance and Emissions of JP-8 Fueled High Speed Single Cylinder Diesel Engine

2010 ◽  
Author(s):  
Jagdish Nargunde ◽  
Chandrasekharan Jayakumar ◽  
Anubhav Sinha ◽  
Naeim A. Henein ◽  
Walter Bryzik ◽  
...  
Keyword(s):  
Diesel Engine ◽  
High Speed ◽  
Fuel Injection ◽  
Combustion Engine ◽  
Combustion Process ◽  
Combustible Mixture ◽  
Injection System ◽  
Swirl Ratio ◽  
Single Cylinder ◽  
Injection Pressures

An investigation was conducted on a 0.42 liter single cylinder diesel engine equipped with a common rail fuel injection system to evaluate the influence of the swirl motion on JP-8 fuel combustion. Engine tests were performed under steady state conditions of 5 bar IMEP and 1500 RPM. Two different swirl ratios of 1.44 and 7.12 were applied at injection pressures ranging from 400 to 1200 bar. The apparent rate of heat release (ARHR) curve is analyzed to determine the effect of swirl on combustible mixture formation, auto-ignition, premixed and diffusion controlled combustion fractions. An attempt is made to correlate between the swirl ratio and different combustion and emissions parameters at different injection pressures. The emissions included the gaseous fractions and particulates. Two types of particulate matter were measured: Accumulation mode particles (AMPs) and Nucleation mode particles (NMPs). The results indicate that ignition delay duration of JP-8 increases as the swirl ratio increases influencing the overall combustion process and engine out emissions.

CFD Modelling of the Effects of Injection Timing on the Combustion Process and Emissions in an HSDI Diesel Engine

2012 ◽  
Author(s):  
Raouf Mobasheri ◽  
Zhijun Peng
Keyword(s):  
Diesel Engine ◽  
High Speed ◽  
Cfd Simulation ◽  
Direct Injection ◽  
Combustion Process ◽  
Injection Timing ◽  
Cfd Modelling ◽  
Combustion Modeling ◽  
Pressure Trace ◽  
Hsdi Diesel Engine

High-Speed Direct Injection (HSDI) diesel engines are increasingly used in automotive applications due to superior fuel economy. An advanced CFD simulation has been carried out to analyze the effect of injection timing on combustion process and emission characteristics in a four valves 2.0L Ford diesel engine. The calculation was performed from intake valve closing (IVC) to exhaust valve opening (EVO) at constant speed of 1600 rpm. Since the work was concentrated on the spray injection, mixture formation and combustion process, only a 60° sector mesh was employed for the calculations. For combustion modeling, an improved version of the Coherent Flame Model (ECFM-3Z) has been applied accompanied with advanced models for emission modeling. The results of simulation were compared against experimental data. Good agreement of calculated and measured in-cylinder pressure trace and pollutant formation trends were observed for all investigated operating points. In addition, the results showed that the current CFD model can be applied as a beneficial tool for analyzing the parameters of the diesel combustion under HSDI operating condition.

Characteristics of injection of diesel fuel, rapeseed oil and their mixtures in diesel engines of various types

2021 ◽  
pp. 167-178
Author(s):  
Keyword(s):  
Diesel Engine ◽  
Diesel Fuel ◽  
Diesel Engines ◽  
Rapeseed Oil ◽  
High Speed ◽  
Fuel Injection ◽  
Experimental Studies ◽  
Fuel Injector ◽  
High Speed Diesel ◽  
Engine Type

The necessity of adapting diesel engines to work on vegetable oils is justified. The possibility of using rapeseed oil and its mixtures with petroleum diesel fuel as motor fuels is considered. Experimental studies of fuel injection of small high-speed diesel engine type MD-6 (1 Ch 8,0/7,5)when using diesel oil and rapeseed oil and computational studies of auto-tractor diesel engine type D-245.12 (1 ChN 11/12,5), working on blends of petroleum diesel fuel and rapeseed oil. When switching autotractor diesel engine from diesel fuel to rapeseed oil in the full-fuel mode, the mass cycle fuel supply increased by 12 %, and in the small-size high-speed diesel engine – by about 27 %. From the point of view of the flow of the working process of these diesel engines, changes in other parameters of the fuel injection process are less significant. Keywords diesel engine; petroleum diesel fuel; vegetable oil; rapeseed oil; high pressure fuel pump; fuel injector; sprayer

scholarly journals Performance evaluation of common rail direct injection (CRDI) engine fuelled with Uppage Oil Methyl Ester (UOME)

2015 ◽  
Vol 4 (1) ◽  
pp. 1-10 ◽  
Author(s):  
D.N. Basavarajappa ◽  
N. R. Banapurmath ◽  
S.V. Khandal ◽  
G. Manavendra
Keyword(s):  
Diesel Engine ◽  
Methyl Ester ◽  
Diesel Engines ◽  
High Speed ◽  
Alternative Fuels ◽  
High Pressures ◽  
Fuel Injection ◽  
Injection Timing ◽  
Engine Operation ◽  
Performance And Emission

For economic and social development of any country energy is one of the most essential requirements. Continuously increasing price of crude petroleum fuels in the present days coupled with alarming emissions and stringent emission regulations has led to growing attention towards use of alternative fuels like vegetable oils, alcoholic and gaseous fuels for diesel engine applications. Use of such fuels can ease the burden on the economy by curtailing the fuel imports. Diesel engines are highly efficient and the main problems associated with them is their high smoke and NOx emissions.  Hence there is an urgent need to promote the use of alternative fuels in place of high speed diesel (HSD) as substitute. India has a large agriculture base that can be used as a feed stock to obtain newer fuel which is renewable and sustainable. Accordingly Uppage oil methyl ester (UOME) biodiesel was selected as an alternative fuel. Use of biodiesels in diesel engines fitted with mechanical fuel injection systems has limitation on the injector opening pressure (300 bar). CRDI system can overcome this drawback by injecting fuel at very high pressures (1500-2500 bar) and is most suitable for biodiesel fuels which are high viscous. This paper presents the performance and emission characteristics of a CRDI diesel engine fuelled with UOME biodiesel at different injection timings and injection pressures. From the experimental evidence it was revealed that UOME biodiesel yielded overall better performance with reduced emissions at retarded injection timing of -10° BTDC in CRDI mode of engine operation.

scholarly journals An investigation of the fuel injector dedicated to the aircraft opposed-piston two-stroke diesel engine

2019 ◽  
Vol 177 (2) ◽  
pp. 151-155
Author(s):  
Ksenia SIADKOWSKA ◽  
Mirosław WENDEKER ◽  
Łukasz GRABOWSKI
Keyword(s):  
Diesel Engine ◽  
Combustion Process ◽  
Mie Scattering ◽  
Operating Conditions ◽  
Fuel Spray ◽  
Chamber Pressure ◽  
Fuel Injector ◽  
Measuring Point ◽  
Fuel Delivery ◽  
The Moment

The paper presents the research results of the injector construction with the modified injection nozzle. The injector is designed for a prototype opposed-piston aircraft diesel engine. The measurements were based on the Mie scattering technique. The conditions of the experiment corresponded to maximum loads similar to those occurring at the start. The measuring point was selected in line with the analysis of engine operating conditions: combustion chamber pressure at the moment of fuel delivery (6 MPa) and fuel pressure in the injection rail (140 MPa). The analysis focused on the average spray range and distribution, taking into account the differences between holes in the nozzle. As a result of the conducted research, the fuel spray range was defined with the determined parameters of injection. The fuel spray ranges inside the constant volume chamber at specific injection pressures and in the chamber were examined, and the obtained results were used to verify and optimize the combustion process in the designed opposed-piston two-stroke engine.

Experimental Study on the Combustion Process and Performance of Diesel Engines Fueled by Emulsion Diesel With Novel Organic Additives

2013 ◽  
Author(s):  
Wenming Yang ◽  
Hui An ◽  
Jing Li ◽  
Amin Maghbouli ◽  
Kian Jon Chua
Keyword(s):  
Diesel Engine ◽  
Diesel Engines ◽  
Thermal Efficiency ◽  
Gasoline Engine ◽  
Combustion Process ◽  
Nox Emissions ◽  
Organic Additives ◽  
Oil Droplets ◽  
And Performance ◽  
One Year

Transportation is one of the major contributors to the world’s energy consumption and greenhouse gases emissions. The need for increased efficiency has placed diesel engine in the spotlight due to its superior thermal efficiency and fuel economy over gasoline engine. However, diesel engines also face the major disadvantage of increased NOx emissions. To address this issue, three types of emulsion fuels with different water concentrations (5%, 10% and 15% mass water) are produced and tested. Novel organic materials (glycerin and ployethoxy-ester) are added in the fuel to provide extra oxygen for improving combustion. NP-15 is added as surfactant which can help to reduce the oil and water surface tension, activates their surface, and maximizes their superficial contact areas, thereby forming a continuous and finely dispersed droplets phase. The stability of the emulsion fuels is tested under various environmental temperature for one year, and no significant separation is observed. It is better than normal emulsion fuel which can only maintain the state for up to three months. The combustion process and performance of the emulsion fuels are tested in a four-stroke, four cylinder diesel engine. The results indicate that the water droplets enclosed in the emulsion fuel explode at high temperature environment and help to break up the big oil droplets into smaller ones, thereby significantly increase the surface area of the oil droplets and enhance the heat transfer from hot gas to the fuel. As a result, the fuel evaporation is improved and the combustion process is accelerated, leading to an improved brake thermal efficiency (up to 14.2%). Meanwhile, the presence of the water causes the peak temperature of the flame to drop, thereby significantly bringing down the NOx emissions by more than 30%.

Diesel Engine Intake Condition Control-Oriented Models for Active Fuel Injection Profile Control

2011 ◽  
Author(s):  
Fengjun Yan ◽  
Junmin Wang
Keyword(s):  
Diesel Engine ◽  
Diesel Engines ◽  
Fuel Injection ◽  
Combustion Process ◽  
Exhaust Gas Recirculation ◽  
High Fidelity ◽  
Exhaust Gas ◽  
Engine Model ◽  
Profile Control ◽  
Gas Recirculation

Fueling control in Diesel engines is not only of significance to the combustion process in one particular cycle, but also influences the subsequent dynamics of air-path loop and combustion events, particularly when exhaust gas recirculation (EGR) is employed. To better reveal such inherently interactive relations, this paper presents a physics-based, control-oriented model describing the dynamics of the intake conditions with fuel injection profile being its input for Diesel engines equipped with EGR and turbocharging systems. The effectiveness of this model is validated by comparing the predictive results with those produced by a high-fidelity 1-D computational GT-Power engine model.

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