Analysis of a Hybrid PCM-Air Heat Sink

Author(s):  
Y. Kozak ◽  
B. Abramzon ◽  
G. Ziskind

Phase-change materials (PCMs) can absorb large amounts of heat without significant rise of their temperature during the melting process. This effect may be utilized in thermal energy storage and passive thermal management. In order to enhance the rate of heat transfer into PCMs, various techniques have been suggested, like fins, metal and graphite-compound matrices, dispersed high-conductivity particles inside the PCM, and micro-encapsulation. The present work deals with a hybrid PCM-air heat sink. The heat is dissipated on the heat sink base, and may be either absorbed by the PCM stored in compartments with conducting walls, or dissipated to the air using fins, or both. The heat sink is made of aluminum 6061. Eicosane (C20H42, 96% purity, nominal melting temperature 36.7°C) is used as the PCM. In order to exclude the effect of sensible heating below the melting temperature, a controllable environment is used. The latter is created in a programmable forced-circulation oven. A simplified thermal model is developed for a conservative estimation of temperature growth of the heat sink base. The results of this model are compared to the experimental results. The relative contributions of heat accumulation, both by latent and sensible heat, and of heat removal by air are presented and discussed.

Author(s):  
Y. Kozak ◽  
G. Ziskind

The ability of phase-change materials (PCMs) to absorb large amounts of heat without significant rise of their temperature during the melting process may be utilized in thermal energy storage and passive thermal management. This paper deals with numerical modeling of a hybrid PCM-air heat sink, in which heat may be either absorbed by the PCM stored in compartments with conducting walls, or dissipated to the air using fins, or both. Under the assumptions of perfect insulation (except for the air fins), identity and symmetry between all PCM channels, and negligible 3-D boundary effects, a 2-D model of the problem for half a PCM compartment of the heat sink is solved, saving calculation time and yet taking into account the essential physical phenomena. A commercial program, ANSYS Fluent, is used in order to solve the governing conservation equations. Phase-change is solved using the enthalpy-porosity method. PCM-air interface is modeled using the volume-of-fluid (VOF) approach. The model takes into account natural convection in the liquid PCM and air, volume change, phase- and temperature-dependence of thermal properties, and PCM-air interface interaction. Various scenarios for the hybrid heat sink operation are simulated and compared. The difference in the melting patterns is analyzed for the cases of heating with and without the fan operating. The solidification process with the fan operating is also simulated. It is shown that the VOF model enables simulating realistic void formation in the solidification process.


Author(s):  
Y. Kozak ◽  
B. Abramzon ◽  
G. Ziskind

The present study deals with the transient thermal management of electro-optical equipment using the phase-change materials (PCMs). These materials can absorb large amounts of heat without significant rise of their temperature during the melting process. This effect is attractive for using in the passive thermal management of portable electro-optical systems, particularly those where the device is intended to operate in the periodic regime, or where the relatively short stages of high power dissipation are followed by long stand-by periods without a considerable power release. In the present work, a so-called hybrid heat sink is developed. The heat sink is made of aluminum. The heat is dissipated on the heat sink base, and then is transferred by thermal conduction to the PCM and to a standard forced-convection air heat sink cooled by an attached fan. The whole system may be initially at some constant temperature which is below the PCM melting temperature. Then, power dissipation on the heat sink base is turned on. As heat propagates within the heat sink, some part of it is absorbed by the PCM causing a delay in the temperature growth at the heat sink base. Alternatively, the steady-state conditions may be such that the base temperature is below the PCM melting temperature, meaning that all the heat generated on the heat sink base is transferred to the cooling air. Then, the fan is turned off reducing the heat transfer to the ambient air, and the heat is absorbed into the PCM resulting in its melting. In both cases, the time that it will take the heat sink base to approach some specified maximum allowed temperature is expected to be longer than that without the PCM.


Energies ◽  
2021 ◽  
Vol 14 (5) ◽  
pp. 1389
Author(s):  
Nadezhda S. Bondareva ◽  
Mohammad Ghalambaz ◽  
Mikhail A. Sheremet

Nowadays, the heat transfer enhancement in electronic cabinets with heat-generating elements can be achieved using the phase change materials and finned heat sink. The latter allows to improve the energy transference surface and to augment the cooling effects for the heat sources. The present research deals with numerical analysis of phase change material behavior in an electronic cabinet with an energy-generating element. For an intensification of heat removal, the complex finned heat sink with overall width of 10 cm was introduced, having the complicated shape of the fins with width of 0.33 cm and height H = 5 cm. The fatty acid with melting temperature of 46 °C was considered as a phase change material. The considered two-dimensional challenge was formulated employing the non-primitive variables and solved using the finite difference method. Impacts of the volumetric heat flux of heat-generating element and sizes of the fins on phase change material circulation and energy transference within the chamber were studied. It was shown that the presence of transverse ribs makes it possible to accelerate the melting process and reduce the source temperature by more than 12 °C at a heat load of 1600 W/m. It should also be noted that the nature of melting depends on the hydrodynamics of the melt, so the horizontal partitions reduce the intensity of convective heat transfer between the upper part of the region and the lower part.


Energies ◽  
2019 ◽  
Vol 12 (17) ◽  
pp. 3286 ◽  
Author(s):  
Tenpierik ◽  
Wattez ◽  
Turrin ◽  
Cosmatu ◽  
Tsafou

Phase change materials (PCMs) are materials that can store large amounts of heat during their phase transition from solid to liquid without a significant increase in temperature. While going from liquid to solid this heat is again released. As such, these materials can play an important role in future energy-efficient buildings. If applied in facades as part of a thermal buffer strategy, e.g., capturing and temporarily storing solar energy in so-called Trombe walls, the PCMs are exposed to high solar radiation intensities, which may easily lead to issues of overheating. This paper therefore investigates the melting process of PCM and arrives at potential solutions for countering this overheating phenomenon. This study uses the simulation program Comsol to investigate the heat transfer through, melting of and fluid flow inside a block of PCM (3 × 20 cm2) with a melting temperature of around 25 °C. The density, specific heat and dynamic viscosity of the PCM are modeled as a temperature dependent variable. The latent heat of the PCM is modeled as part of the specific heat. One side of the block of PCM is exposed to a heat flux of 300 W/m2. The simulations show that once part of the PCM has melted convection arises transporting heat from the bottom of the block to its top. As a result, the top heats up faster than the bottom speeding up the melting process there. Furthermore, in high columns of PCM a large temperature gradient may arise due to this phenomenon. Segmenting a large volume of PCM into smaller volumes in height limits this convection thereby reducing the temperature gradient along the height of the block. Moreover, using PCMs with different melting temperature along the height of a block of PCM allows for controlling the speed with which a certain part of the PCM block starts melting. Segmenting the block of PCM using PCMs with different melting temperature along its height was found to give the most promising results for minimizing this overheating effect. Selecting the optimal phase change temperatures however is critical in that case.


2017 ◽  
Vol 372 ◽  
pp. 21-30 ◽  
Author(s):  
Fábio Faistauer ◽  
Petros Rodrigues ◽  
Rejane de Césaro Oliveski

This work presents a numerical study of the phase change process of PCM (Phase Change Materials) stored in spherical cavities. The numerical model is two-dimensional and it is composed by the equations of conservation of mass, momentum, energy and volumetric fraction, which are modeled using the enthalpy-porosity technique. The computational mesh is tetrahedral, with refinements on regions that have large thermic and fluid dynamic gradients. The numeric model was validated with result from literature. It was studied the melting process of PCM RT35, RT 55 and RT 82 in spherical cavity with constant wall temperature. Four diameters of spheres D were used (40, 60, 80 and 100 mm) and three temperature differences ΔT (10, 20 and 30 oC) between the wall temperature and the melting temperature of the PCM. Liquid fraction results from the 36 cases studied are presented. It was observed that the time required to reach a certain liquid fraction increases with the diameter and reduces with the increment of ΔT, being possible to predict the fusion time by knowing the characteristic length of the sphere. The largest percentage reduction of the fusion time was obtained with ΔT = 10 oC – 20 oC for all the D considered. The shortest fusion time was obtained with the largest ΔT combined with the smallest D. It is possible to see the dependence of the liquid fraction results in relation with the PCM properties and the its independence in relation its melting temperature, since all the PCM studied presented equal fusion time for the same ΔT and D.


2019 ◽  
Vol 29 (11) ◽  
pp. 4377-4393 ◽  
Author(s):  
Sana Ben Salah ◽  
Mohamed Bechir Ben Hamida

Purpose The purpose of this paper is to optimize the configuration of a heat sink with phase change material for improving the cooling performance of light emitting diodes (LED). Design/methodology/approach A numerical three-dimensional time-dependent model is developed with COMSOL Multiphysics to simulate the phase change material melting process during both the charging and discharging period. Findings The model is validated with previously published works. It found a good agreement. The difference between filled cavities with phase change materials (PCM) and alternate cavities air-PCM is discussed. The last-mentioned showed a good ability for reducing the junction temperature during the melting time. Three cases of this configuration having the same total volume of PCM but a different number of cavities are compared. The case of ten fins with five PCM cavities is preferred because it permit a reduction of 21 per cent of the junction temperature with an enhancement ratio of 2:4. The performance of this case under different power input is verified. Originality/value The use of alternate air-PCM cavities of the heat sink. The use of PCM in LED to delay the peak temperature in the case of thermal shock (for example, damage of fan) An amount of energy is stored in the LED and it is evacuated to the ambient of the accommodation by the cycle of charging and discharging established (1,765 Joule stored and released each 13 min with 1 LED chip of 5 W).


2000 ◽  
Author(s):  
X. Wei ◽  
Y. Joshi

Abstract A novel heat sink based on a multi-layer stack of liquid cooled microchannels is investigated. For a given pumping power and heat removal capability for the heat sink, the flow rate across a stack of microchannels is lower compared to a single layer of microchannels. Numerical simulations using a computationally efficient multigrid method [1] were carried out to investigate the detailed conjugate transport within the heat sink. The effects of the microchannel aspect ratio and total number of layers on thermal performance were studied for water as coolant. A heat sink of base area 10 mm by 10 mm with a height in the range 1.8 to 4.5 mm (2–5 layers) was considered with water flow rate in the range 0.83×10−6 m3/s (50 ml/min) to 6.67×10−6 m3/s (400 ml/min). The results of the computational simulations were also compared with a simplified thermal resistance network analysis.


2016 ◽  
Vol 78 (10-2) ◽  
Author(s):  
Nik Ahmad Faiz Nik Mazlam ◽  
Normah Mohd-Ghazali ◽  
Thierry Mare ◽  
Patrice Estelle ◽  
Salma Halelfadl

The microchannel heat sink (MCHS) has been established as an effective heat removal system in electronic chip packaging. With increasing power demand, research has advanced beyond the conventional coolants of air and water towards nanofluids with their enhanced heat transfer capabilities. This research had been carried out on the optimization of the thermal and hydrodynamic performance of a rectangular microchannel heat sink (MCHS) cooled with carbon nanotube (CNT) nanofluid, a coolant that has recently been discovered with improved thermal conductivity. Unlike the common nanofluids with spherical particles, nanotubes generally come in cylindrical structure characterized with different aspect ratios. A volume concentration of 0.1% of the CNT nanofluid is used here; the nanotubes have an average diameter and length of 9.2 nm and 1.5 mm respectively. The nanofluid has a density of 1800 kg/m3 with carbon purity 90% by weight having lignin as the surfactant. The approach used for the optimization process is based on the thermal resistance model and it is analyzed by using the non-dominated sorting multi-objective genetic algorithm. Optimized outcomes include the channel aspect ratio and the channel wall ratio at the optimal values of thermal resistance and pumping power. The optimized results show that, at high operating temperature of 40°C the use of CNT nanofluid reduces the total thermal resistance by 3% compared to at 20°C and consequently improve the thermal performance of the fluid. In terms of the hydrodynamic performance, the pumping power is also being reduced significantly by 35% at 40°C compared to the lower operating temperature.  


2018 ◽  
Vol 4 (11) ◽  
pp. eaat8632 ◽  
Author(s):  
Shuai Wei ◽  
Zach Evenson ◽  
Moritz Stolpe ◽  
Pierre Lucas ◽  
C. Austen Angell

The dynamic properties of liquid phase-change materials (PCMs), such as viscosity η and the atomic self-diffusion coefficientD, play an essential role in the ultrafast phase switching behavior of novel nonvolatile phase-change memory applications. To connect η toD, the Stokes-Einstein relation (SER) is commonly assumed to be valid at high temperatures near or above the melting temperatureTmand is often used for assessing liquid fragility (or crystal growth velocity) of technologically important PCMs. However, using quasi-elastic neutron scattering, we provide experimental evidence for a breakdown of the SER even at temperatures aboveTmin the high–atomic mobility state of a PCM, Ge1Sb2Te4. This implies that although viscosity may have strongly increased during cooling, diffusivity can remain high owing to early decoupling, being a favorable feature for the fast phase switching behavior of the high-fluidity PCM. We discuss the origin of the observation and propose the possible connection to a metal-semiconductor and fragile-strong transition hidden belowTm.


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