2013 ◽  
Vol 135 (10) ◽  
Author(s):  
Mark J. Miner ◽  
Patrick E. Phelan

A variety of predictive correlations for critical heat flux (CHF) are examined in light of the growing body of work exploring enhanced flow boiling CHF via cross-sectional expansion. The analysis considers the effect of a small perturbation of the diameter of a circular microchannel on the predictions made by the selected criteria, and seeks to demonstrate an optimum rate of expansion. It is demonstrated that a nonzero diameter expansion necessarily improves performance under several criteria for critical heat flux, and an optimum expansion rate exists for many of these criteria. CHF relations are seen to follow a few distinct types, and those relations which contemplate effects which may directly influence CHF, such as pressure and phase velocity, tend to better reflect the experimentally demonstrated effect of the expanding channel diameter on CHF. Experimental data are examined from several investigators, including the authors' group, and the validity of both the criteria and the analysis is compared to the data.


Author(s):  
Wai Keat Kuan ◽  
Satish G. Kandlikar

The present work is aimed toward understanding the effect of flow boiling stability on critical heat flux (CHF) with Refrigerant-123 (R-123) in microchannel passages. Experimental data and theoretical model to predict the CHF are the focus of this work. The experimental test section has six parallel microchannels with each having a cross sectional area of 1054 × 157 μm2. The effect of flow instabilities in microchannels is investigated using flow restrictors at the inlet of each microchannel to stabilize the flow boiling process and avoid the backflow phenomena. This technique resulted in successfully stabilizing the flow boiling process as seen through a high-speed camera. The present CHF result is found to correlate to mean absolute error (MAE) of 24.1% with a macroscale empirical equation by Katto [13]. A theoretical analysis of flow boiling phenomena revealed that the ratio of evaporation momentum to surface tension forces is an important parameter. For the first time, a theoretical CHF model is proposed using these underlying forces to represent CHF mechanism in microchannels, and its correlation agrees with the experimental data with MAE of 2.5%.


2008 ◽  
Vol 130 (3) ◽  
Author(s):  
Wai Keat Kuan ◽  
Satish G. Kandlikar

The present work is aimed toward understanding the effect of flow boiling stability on critical heat flux (CHF) with Refrigerant 123 (R-123) and water in microchannel passages. Experimental data and theoretical model to predict the CHF are the focus of this work. The experimental test section has six parallel microchannels, with each having a cross-sectional area of 1054×157μm2. The effect of flow instabilities in microchannels is investigated using flow restrictors at the inlet of each microchannel to stabilize the flow boiling process and avoid the backflow phenomena. This technique resulted in successfully stabilizing the flow boiling process. The present experimental CHF results are found to correlate best with existing correlations to overall mean absolute errors (MAEs) of 33.9% and 14.3% with R-123 and water, respectively, when using a macroscale rectangular equation by Katto (1981, “General Features of CHF of Forced Convection Boiling in Uniformly Heated Rectangular Channels,” Int. J. Heat Mass Transfer, 24, pp. 1413–1419). A theoretical analysis of flow boiling phenomena revealed that the ratio of evaporation momentum to surface tension forces is an important parameter. A theoretical CHF model is proposed using these underlying forces to represent CHF mechanism in microchannels, and its correlation agrees with the experimental data with MAE of 2.5%.


Author(s):  
Huiying Li ◽  
Sergio A. Vasquez ◽  
Hemant Punekar ◽  
R. Muralikrishnan

The present paper concerns the development and validation of an Eulerian multiphase boiling model to predict boiling and critical heat flux within the general-purpose computational fluid dynamics (CFD) solver FLUENT. The governing equations solved are generalized phase continuity, momentum and energy equations. Turbulence effects are accounted for using mixture, dispersed or per-phase multiphase turbulence models. Wall boiling phenomena are modeled using the baseline mechanistic nucleate boiling model, developed in Rensselaer Polytechnic Institute (RPI). Modifications have been introduced to the quenching heat flux model to achieve mesh-independent solutions. The influences of boiling model parameters have also been systematically investigated. To model non-equilibrium boiling and critical heat flux, the PRI model is extended to the departure from nucleate boiling (DNB) by partitioning wall heat flux to both liquid and vapor phases and considering the existence of thin liquid wall film. Topological functions are introduced to consider the wall boiling regime transition from the nucleate boiling to critical heat flux (CHF), and the corresponding flow regime change from bubbly flows to mist flows. A range of sub-models are implemented to model the interfacial momentum, mass and heat transfer and turbulence-bubble interactions. To validate the Eulerian multiphase boiling model, it has been used to predict nucleating boiling and critical heat flux in a range of 2D and 3D boiling flows. The examples presented in the paper include: (1). Nucleate boiling of sub-cooled water in an upward heated pipe; (2) R113 liquid flows through a vertical annulus with internal heated walls; (3). 3D boiling flows in a rectangular-sectioned duct; and (4). Critical heat flux and post dryout in vertical pipes. The results demonstrate that the model is able to predict reasonably well the distributions of wall temperature, the bulk fluid sub-cooling temperature and cross-sectional averaged vapor volume fraction in the vertical pipe. The computed profiles of the vapor volume fraction, liquid temperature, and the liquid and vapor velocity profiles are generally in good agreement with available experiments in the 2D annular case. In the 3D rectangular duct, the cross-sectional averaged vapor volume fractions are well captured in all the ten cases under investigation. In the case of critical heat flux and post dryout, the model is also able to predict reasonably well the location and the temperature rise under critical heat flux conditions. The computed wall temperature distributions along the pipes are in overall good agreement with available experiments.


Author(s):  
Benjamin Z. Hayes ◽  
Gopinath R. Warrier ◽  
Vijay K. Dhir

Limited studies reported in the literature show that oscillatory flows can reduce critical heat flux (CHF) in boiling channels. In this study the effect of oscillatory flow on the CHF in a rectangular channel is investigated. Oscillation amplitude, average mass flux, and gravity vector orientation were systematically varied in this low-pressure, low-flow study using PF-5060 as the test liquid. The tests were conducted on a test section with a 2 × 2 cm2 cross sectional area and a Hastelloy B-2 ribbon heater mounted flush on one side. The ribbon was 0.406 mm thick and 28.0 cm in length, and was heated using DC power. Oscillations in flow were created by sending a sine wave control signal to a proportional control, solenoid valve. The experiments show that CHF decreases when oscillations are introduced into the flow for vertical upflow (90°) and horizontal flow with the heater surface facing up (0°). CHF values decreased with increasing liquid subcooling, and were nearly insensitive to oscillations at low liquid subcoolings. For horizontal flow, with the heater facing down (180°). CHF was found to be enhanced by the flow oscillations, when the liquid was near saturation temperature.


Author(s):  
Wai Keat Kuan ◽  
Satish G. Kandlikar

The saturated flow boiling critical heat flux in microchannels is investigated using water as the working fluid. The experimental test section has six parallel microchannels with each having a cross sectional area of 1054 × 157 micrometers. The mass flow rate, inlet temperature of the working fluids, and the electric current supplied to the resistive cartridge heater are controlled to provide quantitative information near the CHF condition in microchannels. The trends in present CHF with mass flux and quality are similar to those obtained by Qu and Mudawar [1] and earlier investigators.


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