Characteristics of Cooling of the Leading Edge With a Row of Dual Impinging Jets

2008 ◽  
Author(s):  
X. C. Li ◽  
P. Corder
Keyword(s):  
Heat Transfer ◽  
Turbine Blades ◽  
Leading Edge ◽  
Local Heat Transfer ◽  
Target Surface ◽  
Impinging Jets ◽  
Internal Cooling ◽  
Stagnation Region ◽  
High Heat Transfer ◽  
Two Jets

The leading edge of turbine blades is one of the critical areas that need to be cooled effectively because of the high local heat transfer rate of the main flow. Film cooling with different shaped holes as well as internal cooling by impinging jets has successfully been applied in modern gas turbine applications. This paper numerically studies the cooling of the leading edge with a row of dual impinging jets — two jets close to each other. Heat transfer of the dual jets is compared to that of a single jet (in a row) based on the same flow rate or jet velocity. The effect of the distance between the dual jets and the jet inclination angle is examined to seek the best geometric parameters. In addition, the curvature of the leading edge surface is considered to examine the heat transfer difference between curved and flat walls. Various jet-to-target spacing and Reynolds numbers are also studied. Results show that the dual impinging jets generally produce two high heat transfer regions in the stagnation point, and the peak value is slightly higher than the single row of jets with the same Reynolds number. When the distance between two jets is 3d, the jet flow after bouncing back from the symmetry line affects the heat transfer as a crossflow. The target surface curvature has little effect on the overall heat transfer, but the peak heat transfer coefficient is lower on the curved surface than that on the flat surface. The dual impinging jets present a higher average heat transfer around the stagnation region.

Combined Effects of Jet Plate Thickness and Fillet Radius on Leading Edge Jet Impingement With Round and Racetrack Shaped Jets

2015 ◽  
Author(s):  
Weston V. Harmon ◽  
Lesley M. Wright ◽  
Daniel C. Crites ◽  
Mark C. Morris ◽  
Ardeshir Riahi
Keyword(s):  
Heat Transfer ◽  
Turbine Blades ◽  
Plate Thickness ◽  
Leading Edge ◽  
Jet Impingement ◽  
Target Surface ◽  
Reynolds Numbers ◽  
Stagnation Region ◽  
Vena Contracta ◽  
Nusselt Numbers

The effect of jet plate thickness is considered as regionally averaged Nusselt numbers are measured on a concave surface, which models the leading edge of modern gas turbine blades. The performance of both round and racetrack shaped orifices for leading edge impingement is considered. Regionally averaged heat transfer coefficient distributions are obtained in a steady state experiment using heated aluminum plates. From this traditional heat transfer technique, the heat transfer afforded by jet plates of varying thickness is quantified. The thickness of the jet plate is varied from 1.33 to 4.0 diameters (for both the round and racetrack shaped jets). To model the modern, cast airfoil, the effect of an inlet and outlet radius on the jet orifice is also investigated. For all cases, the jet – to – target surface spacing (z/djet) is 4, the jet – to – jet spacing (s/djet) is 8, and the target surface diameter – to jet diameter (D/djet) is 5.33. Target surface Nusselt numbers are obtained for three separate Reynolds numbers. For the round orifices, jet Reynolds numbers of 14,000, 28,100, and 42,100 are used while the corresponding Reynolds numbers for the racetrack shaped jets are 11,800, 23,600, and 35,400. Although the Reynolds number is reduced for the racetrack shaped jets, the mass flow through each jet remains constant (from the round to the racetrack jets). The Nusselt numbers measured in the stagnation region of the target surface are relatively insensitive to the jet plate thickness. For all cases considered, the flow is not developed as it exits the orifice, so the flow structures of the jets ensuing from each of the plates are similar. When the inlet of the jet is rounded, the vena contracta effect within the orifice is minimized, and a more symmetrical jet develops within the orifice. For a fixed flow rate, the racetrack shaped jets provide enhanced heat transfer compared to the round jets for all geometries considered.

Leading Edge Impingement With Racetrack Shaped Jets and Varying Inlet Supply Conditions

2013 ◽  
Author(s):  
C. Neil Jordan ◽  
Cassius A. Elston ◽  
Lesley M. Wright ◽  
Daniel C. Crites
Keyword(s):  
Heat Transfer ◽  
Test Section ◽  
Turbine Blades ◽  
Leading Edge ◽  
Target Surface ◽  
Reynolds Numbers ◽  
Impinging Jets ◽  
Transfer Coefficients ◽  
Heat Transfer Coefficients ◽  
Crossflow Velocity

Impinging jets are often employed within the leading edge of turbine blades and vanes to combat the tremendous heat loads incurred as the hot exhaust gases stagnate along the exterior of the airfoil. Relative to traditional cylindrical jets, racetrack shaped impinging jets have been shown to produce favorable cooling characteristics within the turbine airfoil. This investigation experimentally and numerically quantifies the cooling characteristics associated with a row of racetrack shaped jets impinging on a concave, cylindrical surface. Detailed Nusselt number distributions are obtained using both a transient liquid crystal technique and commercially available CFD software (Star CCM+ from CD-Adapco). Three geometrical jet inlet and exit conditions are experimentally investigated: a square edge, a partially filleted edge (r/dH,Jet = 0.25), and a fully filleted edge (r/dH,Jet = 0.667). Additionally, to investigate the effect of high crossflow velocities at the inlet of the jet, a portion of the flow supplied to the test apparatus radially bypasses the impingement section. Thus, the mass flow rate into the test section is varied to achieve the desired inlet crossflow conditions and jet Reynolds numbers. As a result, jet Reynolds numbers (ReJet) of 11500 and 23000 are investigated at supply duct Reynolds numbers (ReDuct) of 20000 and 30000. The results are compared to baseline cases where no mass bypasses the test section. Additionally, the relative jet – to – jet spacing (s/dH,Jet) is maintained at 8, the relative jet – to – target surface spacing (z/dH,Jet) is 4, the target surface curvature – to – jet hydraulic diameter (D/dH,Jet) is 5.33, and the relative thickness of the jet plate (t/dH,Jet) is 1.33. Measurements indicate that the addition of fillets at the edges of the jet orifice and the introduction of significant crossflow velocity at the inlet of the jet can significantly degrade the cooling characteristics on the leading edge of the turbine blade. The magnitude of such degradation generally increases with increasing fillet size and inlet crossflow velocity. The V2F model is adequate for predicting the flow field and target surface heat transfer in the absence of inlet crossflow; however, it is believed the turbulence within the jet is overpredicted by the CFD leading to elevated heat transfer coefficients (compared to the experimental results).

scholarly journals Oscillator Fin as a Novel Heat Transfer Augmentation Device for Gas Turbine Cooling Applications

1998 ◽  
Author(s):  
Oguz Uzol ◽  
Cengiz Camci
Keyword(s):  
Heat Transfer ◽  
Kinetic Energy ◽  
Gas Turbine ◽  
Turbulent Kinetic Energy ◽  
Stokes Equations ◽  
Turbine Blades ◽  
Local Heat Transfer ◽  
Internal Cooling ◽  
Pin Fin ◽  
Heat Transfer Augmentation

A new concept for enhanced turbulent transport of heat in internal coolant passages of gas turbine blades is introduced. The new heat transfer augmentation component called “oscillator fin” is based on an unsteady flow system using the interaction of multiple unsteady jets and wakes generated downstream of a fluidic oscillator. Incompressible, unsteady and two dimensional solutions of Reynolds Averaged Navier-Stokes equations are obtained both for an oscillator fin and for an equivalent cylindrical pin fin and the results are compared. Preliminary results show that a significant increase in the turbulent kinetic energy level occur in the wake region of the oscillator fin with respect to the cylinder with similar level of aerodynamic penalty. The new concept does not require additional components or power to sustain its oscillations and its manufacturing is as easy as a conventional pin fin. The present study makes use of an unsteady numerical simulation of mass, momentum, turbulent kinetic energy and dissipation rate conservation equations for flow visualization downstream of the new oscillator fin and an equivalent cylinder. Relative enhancements of turbulent kinetic energy and comparisons of the total pressure field from transient simulations qualitatively suggest that the oscillator fin has excellent potential in enhancing local heat transfer in internal cooling passages without significant aerodynamic penalty.

scholarly journals Effects of Channel Outlet Configuration and Dimple/Protrusion Arrangement on the Blade Trailing Edge Cooling Performance

2019 ◽  
Vol 9 (14) ◽  
pp. 2900
Author(s):  
Qi Jing ◽  
Yonghui Xie ◽  
Di Zhang
Keyword(s):  
Heat Transfer ◽  
Turbine Blades ◽  
High Heat ◽  
Wake Flow ◽  
Internal Cooling ◽  
Trailing Edge ◽  
Cooling Channels ◽  
High Heat Transfer ◽  
Channel Outlet ◽  
Staggered Arrangement

The trailing edge regions of high-temperature gas turbine blades are subjected to extremely high thermal loads and are affected by the external wake flow during operation, thus creating great challenges in internal cooling design. With the development of cooling technology, the dimple and protrusion have attracted wide attention for its excellent performance in heat transfer enhancement and flow resistance reduction. Based on the typical internal cooling structure of the turbine blade trailing edge, trapezoidal cooling channels with lateral extraction slots are modeled in this paper. Five channel outlet configurations, i.e., no second passage (OC1), radially inward flow second passage (OC2), radially outward flow second passage (OC3), top region outflow (OC4), both sides extractions (OC5), and three dimple/protrusion arrangements (all dimple, all protrusion, dimple–protrusion staggered arrangement) are considered. Numerical investigations are carried out, within the Re range of 10,000–100,000, to analyze the flow structures, heat transfer distributions, average heat transfer and friction characteristics and overall thermal performances in detail. The results show that the OC4 and OC5 cases have high heat transfer levels in general, while the heat transfer deterioration occurs in the OC1, OC2, and OC3 cases. For different dimple/protrusion arrangements, the protrusion case produces the best overall thermal performance. In conclusion, for the design of trailing edge cooling structures with lateral slots, the outlet configurations of top region outflow and both sides extractions, and the all protrusion arrangement, are recommended.

scholarly journals A Computational Visualization of Three Dimensional Flow: Finding Optimum Heat Transfer and Pressure Drop Characteristics From Short Cross-Pin Arrays and Comparison With Two Dimensional Calculations

1999 ◽  
Author(s):  
E. E. Donahoo ◽  
C. Camci ◽  
A. K. Kulkarni ◽  
A. D. Belegundu
Keyword(s):  
Heat Transfer ◽  
Turbine Blade ◽  
Structural Integrity ◽  
Turbine Blades ◽  
Circular Cross Section ◽  
Internal Cooling ◽  
Flow And Heat Transfer ◽  
High Heat Transfer ◽  
Spacing Ratio ◽  
Cooling Passage

There are many heat transfer augmentation methods that are employed in turbine blade design, such as impingement cooling, film cooling, serpentine passages, trip strips, vortex chambers, and pin fins. The use of crosspins in the trailing edge section of turbine blades is commonly a viable option due to their ability to promote turbulence as well as supply structural integrity and stiffness to the blade itself. Numerous crosspin shapes and arrangements are possible, but only certain configurations offer high heat transfer capability while maintaining taw total pressure loss. This study preseots results from 3-D numerical simulations of airflow through a turbine blade internal cooling passage. The simulations model viscous flow and heat transfer over full crosspins of circular cross-section with fixed height-to-diameter ratio of 0.5, fixed transverse-to-diameter spacing ratio of 1.5, and varying streamwise spacing. Preliminary analysis indicates that endwall effects dominate the flow and heat transfer at lower Reynolds numbers. The flow dynamics involved with the relative dose proximity of the endwalls for such short crosspins have a definite influeoce on crosspin efficiency for downstream rows.

The Effect of Turning Vanes on Pressure Loss and Heat Transfer of a Ribbed Rectangular Two-Pass Internal Cooling Channel

2010 ◽  
Vol 133 (2) ◽  
Author(s):  
Marco Schüler ◽  
Frank Zehnder ◽  
Bernhard Weigand ◽  
Jens von Wolfersdorf ◽  
Sven Olaf Neumann
Keyword(s):  
Heat Transfer ◽  
Pressure Loss ◽  
Stokes Equations ◽  
Turbine Blades ◽  
Local Heat Transfer ◽  
Width Ratio ◽  
Channel Height ◽  
Internal Cooling ◽  
Thermochromic Liquid Crystal ◽  
Sharp Turn

Gas turbine blades are usually cooled by using ribbed serpentine internal cooling passages, which are fed by extracted compressor air. The individual straight ducts are connected by sharp 180 deg bends. The integration of turning vanes in the bend region lets one expect a significant reduction in pressure loss while keeping the heat transfer levels high. Therefore, the objective of the present study was to investigate the influence of different turning vane configurations on pressure loss and local heat transfer distribution. The investigations were conducted in a rectangular two-pass channel connected by a 180 deg sharp turn with a channel height-to-width ratio of H/W=2. The channel was equipped with 45 deg skewed ribs in a parallel arrangement with e/dh=0.1 and P/e=10. The tip-to-web distance was kept constant at Wel/W=1. Spatially resolved heat transfer distributions were obtained using the transient thermochromic liquid crystal technique. Furthermore static pressure measurements were conducted in order to determine the influence of turning vane configurations on pressure loss. Additionally, the configurations were investigated numerically by solving the Reynolds-averaged Navier–Stokes equations using the finite-volume solver FLUENT. The numerical grids were generated by the hybrid grid generator CENTAUR. Three different turbulence models were considered: the realizable k-ε model with two-layer wall treatment, the k-ω-SST model, and the v2-f turbulence model. The results showed a significant influence of the turning vane configuration on pressure loss and heat transfer in the bend region and the outlet pass. While using an appropriate turning vane configuration, pressure loss was reduced by about 25%, keeping the heat transfer at nearly the same level in the bend region. An inappropriate configuration led to an increase in pressure loss while the heat transfer was reduced in the bend region and outlet pass.

Experimental Investigation of Local Heat Transfer Distribution on Smooth and Roughened Surfaces Under an Array of Angled Impinging Jets

2004 ◽  
Vol 127 (3) ◽  
pp. 532-544 ◽  
Author(s):  
Lamyaa A. El-Gabry ◽  
Deborah A. Kaminski
Keyword(s):  
Heat Transfer ◽  
Experimental Investigation ◽  
Local Heat Transfer ◽  
Target Surface ◽  
Reynolds Numbers ◽  
Local Heat ◽  
Impinging Jets ◽  
Temperature Data ◽  
Test Rig ◽  
Surface Temperature Data

Measurements of the local heat transfer distribution on smooth and roughened surfaces under an array of angled impinging jets are presented. The test rig is designed to simulate impingement with crossflow in one direction. Jet angle is varied between 30, 60, and 90deg as measured from the target surface, which is either smooth or randomly roughened. Liquid crystal video thermography is used to capture surface temperature data at five different jet Reynolds numbers ranging between 15,000 and 35,000. The effect of jet angle, Reynolds number, gap, and surface roughness on heat transfer and pressure loss is determined along with the various interactions among these parameters.

scholarly journals Verification of Thermal Models of Internally Cooled Gas Turbine Blades

2018 ◽  
Vol 2018 ◽  
pp. 1-10 ◽  
Author(s):  
Igor Shevchenko ◽  
Nikolay Rogalev ◽  
Andrey Rogalev ◽  
Andrey Vegera ◽  
Nikolay Bychkov
Keyword(s):  
Heat Transfer ◽  
Gas Turbine ◽  
Turbine Blades ◽  
Heat Removal ◽  
Leading Edge ◽  
Jet Impingement ◽  
Local Heat Transfer ◽  
Transfer Coefficients ◽  
Single Experiment ◽  
Heat Transfer Coefficients

Numerical simulation of temperature field of cooled turbine blades is a required element of gas turbine engine design process. The verification is usually performed on the basis of results of test of full-size blade prototype on a gas-dynamic test bench. A method of calorimetric measurement in a molten metal thermostat for verification of a thermal model of cooled blade is proposed in this paper. The method allows obtaining local values of heat flux in each point of blade surface within a single experiment. The error of determination of local heat transfer coefficients using this method does not exceed 8% for blades with radial channels. An important feature of the method is that the heat load remains unchanged during the experiment and the blade outer surface temperature equals zinc melting point. The verification of thermal-hydraulic model of high-pressure turbine blade with cooling allowing asymmetrical heat removal from pressure and suction sides was carried out using the developed method. An analysis of heat transfer coefficients confirmed the high level of heat transfer in the leading edge, whose value is comparable with jet impingement heat transfer. The maximum of the heat transfer coefficients is shifted from the critical point of the leading edge to the pressure side.

Convective Heat Transfer Enhancement Due to Intermittency in an Impinging Jet

1993 ◽  
Vol 115 (1) ◽  
pp. 91-98 ◽  
Author(s):  
D. A. Zumbrunnen ◽  
M. Aziz
Keyword(s):  
Heat Transfer ◽  
Convective Heat Transfer ◽  
Convective Heat ◽  
Local Heat Transfer ◽  
Local Heat ◽  
Impinging Jets ◽  
Transfer Coefficients ◽  
Stagnation Line ◽  
High Heat Transfer ◽  
Short Period

An experimental investigation has been performed to study the effect of flow intermittency on convective heat transfer to a planar water jet impinging on a constant heat flux surface. Enhanced heat transfer was achieved by periodically restarting an impinging flow and thereby forcing renewal of the hydrodynamic and thermal boundary layers. Although convective heat transfer was less effective during a short period when flow was interrupted, high heat transfer rates, which immediately follow initial wetting, prevailed above a threshold frequency, and a net enhancement occurred. Experiments with intermittent flows yielded enhancements in convective heat transfer coefficients of nearly a factor of two, and theoretical considerations suggest that higher enhancements can be achieved by increasing the frequency of the intermittency. Enhancements need not result in an increased pressure drop within a flow system, since flow interruptions can be induced beyond a nozzle exit. Experimental results are presented for both the steady and intermittent impinging jets at distances up to seven jet widths from the stagnation line. A theoretical model of the transient boundary layer response is used to reveal parameters that govern the measured enhancements. A useful correlation is also provided of local heat transfer results for steadily impinging jets.

Experimental and Numerical Study of Jet Impingement Cooling for Improved Gas Turbine Blade Internal Cooling With In-Line and Staggered Nozzle Arrays

2020 ◽  
Vol 143 (1) ◽  
Author(s):  
Abdel Rahman Salem ◽  
Farah Nazifa Nourin ◽  
Mohammed Abousabae ◽  
Ryoichi S. Amano
Keyword(s):  
Heat Transfer ◽  
Nusselt Number ◽  
Gas Turbine ◽  
Numerical Study ◽  
Turbine Blades ◽  
Jet Impingement ◽  
Target Surface ◽  
Internal Cooling ◽  
Impingement Cooling ◽  
Gas Turbine Blades

Abstract Internal cooling of gas turbine blades is performed with the combination of impingement cooling and serpentine channels. Besides gas turbine blades, the other turbine components such as turbine guide vanes, rotor disks, and combustor wall can be cooled using jet impingement cooling. This study is focused on jet impingement cooling, in order to optimize the coolant flow, and provide the maximum amount of cooling using the minimum amount of coolant. The study compares between different nozzle configurations (in-line and staggered), two different Reynold's numbers (1500 and 2000), and different stand-off distances (Z/D) both experimentally and numerically. The Z/D considered are 3, 5, and 8. In jet impingement cooling, the jet of fluid strikes perpendicular to the target surface to be cooled with high velocity to dissipate the heat. The target surface is heated up by a direct current (DC) power source. The experimental results are obtained by means of thermal image processing of the captured infra-red (IR) thermal images of the target surface. Computational fluid dynamics (CFD) analysis were employed to predict the complex heat transfer and flow phenomena, primarily the line-averaged and area-averaged Nusselt number and the cross-flow effects. In the current investigation, the flow is confined along with the nozzle plate and two parallel surfaces forming a bi-directional channel (bi-directional exit). The results show a comparison between heat transfer enhancement with in-line and staggered nozzle arrays. It is observed that the peaks of the line-averaged Nusselt number (Nu) become less as the stand-off distance (Z/D) increases. It is also observed that the fluctuations in the stagnation heat transfer are caused by the impingement of the primary vortices originating from the jet nozzle exit.

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