Heat Transfer Measurements in a First Stage Nozzle Cascade Having Endwall Contouring, Leakage and Assembly Features

2005 ◽  
Author(s):  
J. D. Piggush ◽  
T. W. Simon
Keyword(s):  
Heat Transfer ◽  
Boundary Layer ◽  
Secondary Flows ◽  
Leakage Flow ◽  
Turbine Stage ◽  
Flow Rates ◽  
Assembly Features ◽  
Improved Performance ◽  
Flow Effects ◽  
Work Supports

This work supports new gas turbine designs for improved performance by evaluating sealing flow effects in a cascade representative of a contoured first stage stator passage. Contouring accelerates the flow, reducing the thickness of the endwall inlet boundary layer to the turbine stage and reducing the strength of secondary flows within the passage. Injected flows, used to seal gaps and cool surfaces, may affect endwall boundary layers, increase secondary flows and possibly create additional vortex structures in the passage. The present paper documents injected flow effects on the endwall heat transfer within a passage with one contoured and one straight endwall. The paper discusses heat transfer distributions measured with different leakage flow rates. In particular, leakage is from the gap between the combustor and turbine sections and from the gap at the assembly joint on the vane platform between two vanes.

Flow Measurements in a First Stage Nozzle Cascade Having Leakage and Assembly Features: Effects of Endwall Steps and Leakage on Aerodynamic Losses

2005 ◽  
Author(s):  
J. D. Piggush ◽  
T. W. Simon
Keyword(s):  
Secondary Flows ◽  
Flow Measurements ◽  
Flow Rates ◽  
Leakage Flows ◽  
Assembly Features ◽  
Transition Piece ◽  
Improved Performance ◽  
Flow Effects ◽  
Work Supports ◽  
Aerodynamic Losses

This work supports new gas turbine designs for improved performance by evaluating endwall leakage and assembly features in a cascade that is representative of a first stage stator passage. The present paper documents component misalignment and leakage flow effects on the aerodynamic losses within a passage having one contoured and one straight endwall. Steps on the endwall and leakage flows through the endwall can lead to thicker endwall boundary layers, stronger secondary flows and possibly additional vortex structures in the passage. The paper compares losses with steps of various geometries and leakage of various flow rates to assess their importance on aerodynamic losses in this contoured passage. In particular, features associated with the combustor-to-turbine transition piece and the slash-face gap, a gap between two vane segments on the vane platform, are addressed.

Heat Transfer Measurements in a First-Stage Nozzle Cascade Having Endwall Contouring: Misalignment and Leakage Studies

2006 ◽  
Vol 129 (4) ◽  
pp. 782-790 ◽  
Author(s):  
J. D. Piggush ◽  
T. W. Simon
Keyword(s):  
Heat Transfer ◽  
Secondary Flows ◽  
Transfer Coefficients ◽  
Transfer Rates ◽  
Leakage Flows ◽  
Heat Transfer Coefficients ◽  
Assembly Features ◽  
Transition Piece ◽  
Improved Performance ◽  
Work Supports

This work supports new gas turbine designs for improved performance by evaluating endwall heat transfer rates in a cascade that is representative of a first-stage stator passage and incorporates endwall assembly features and leakage. Assembly features, such as gaps in the endwall and misalignment of those gaps, disrupt the endwall boundary layer, typically leading to enhanced heat transfer rates. Leakage flows through such gaps within the passage can also affect endwall boundary layers and may induce additional secondary flows and vortex structures in the passage near the endwall. The present paper documents leakage flow and misalignment effects on the endwall heat transfer coefficients within a passage which has one axially contoured and one straight endwall. In particular, features associated with the combustor-to-turbine transition piece and the assembly joint on the vane platform are addressed.

Heat Transfer Measurements in a First Stage Nozzle Cascade Having Endwall Contouring: Misalignment and Leakage Studies

2006 ◽  
Author(s):  
J. D. Piggush ◽  
T. W. Simon
Keyword(s):  
Heat Transfer ◽  
Secondary Flows ◽  
Transfer Coefficients ◽  
Transfer Rates ◽  
Leakage Flows ◽  
Heat Transfer Coefficients ◽  
Assembly Features ◽  
Transition Piece ◽  
Improved Performance ◽  
Work Supports

This work supports new gas turbine designs for improved performance by evaluating endwall heat transfer rates in a cascade that is representative of a first stage stator passage and incorporates endwall assembly features and leakage. Assembly features, such as gaps in the endwall and misalignment of those gaps, disrupt the endwall boundary layer, typically leading to enhanced heat transfer rates. Leakage flows through such gaps within the passage can also affect endwall boundary layers and may induce additional secondary flows and vortex structures in the passage near the endwall. The present paper documents leakage flow and misalignment effects on the endwall heat transfer coefficients within a passage which has one axially-contoured and one straight endwall. In particular, features associated with the combustor-to-turbine transition piece and the assembly joint on the vane platform are addressed.

Flow Measurements in a First Stage Nozzle Cascade Having Endwall Contouring, Leakage and Assembly Features

2005 ◽  
Author(s):  
J. D. Piggush ◽  
T. W. Simon
Keyword(s):  
Secondary Flows ◽  
Flow Measurements ◽  
Leakage Flows ◽  
Assembly Features ◽  
Transition Piece ◽  
Endwall Contouring ◽  
Improved Performance ◽  
Flow Effects ◽  
Work Supports ◽  
Aerodynamic Losses

This work supports new gas turbine designs for improved performance by evaluating the use of endwall contouring in a cascade that is representative of a first stage stator passage. Contouring accelerates the flow, reducing the thickness of the endwall inlet boundary layer to the turbine stage and reducing the strength of secondary flows within the passage. Reduction in secondary flows leads to less mixing in the endwall region. This allows improved cooling of the endwall and airfoil surfaces with injected and leakage flows. The present paper documents component misalignment and leakage flow effects on the aerodynamic losses within a passage having one contoured and one straight endwall. Steps on the endwall and leakage flows through the endwall can lead to thicker endwall boundary layers, stronger secondary flows and possibly additional vortex structures in the passage. The paper compares losses with steps of various geometries and leakage of various flow rates to assess their importance on aerodynamic losses in this contoured passage. In particular, features associated with the combustor-to-turbine transition piece and the slashface gap, a gap between two vane segments on the vane platform, are addressed. An n-factorial study is used to quantify the importance of such effects on aerodynamic losses.

Flow Measurements in a First Stage Nozzle Cascade Having Endwall Contouring, Leakage, and Assembly Features

2012 ◽  
Vol 135 (1) ◽  
Author(s):  
J. D. Piggush ◽  
T. W. Simon
Keyword(s):  
Secondary Flows ◽  
Flow Measurements ◽  
Leakage Flows ◽  
Assembly Features ◽  
Transition Piece ◽  
Endwall Contouring ◽  
Improved Performance ◽  
Flow Effects ◽  
Work Supports ◽  
Aerodynamic Losses

This work supports new gas turbine designs for improved performance by evaluating the use of endwall contouring in a cascade that is representative of a first stage stator passage. Contouring accelerates the flow, reducing the thickness of the endwall inlet boundary layer to the turbine stage and reducing the strength of secondary flows within the passage. The reduction in secondary flows leads to less mixing in the endwall region. This allows for an improved cooling of the endwall and airfoil surfaces with injected and leakage flows. The present paper documents the component misalignment and injected and leakage flow effects on the aerodynamic losses within a passage that has one contoured and one straight endwall. Steps and injected flows within the passage can lead to thicker endwall boundary layers, stronger secondary flows, and possibly additional vortex structures in the passage. The paper compares losses with various steps, gaps, and leakage flows to assess their importance in this contoured passage. In particular, features associated with the combustor-to-turbine transition piece and the slashface on the vane platform are addressed. An n-factorial study is used to quantify the importance of such effects on aerodynamic losses.

scholarly journals A Summary of the Cooled Turbine Blade Tip Heat Transfer and Film Effectiveness Investigations Performed by Dr. D. E. Metzger

1994 ◽  
Author(s):  
Y. W. Kim ◽  
W. Abdel-Messeh ◽  
J. P. Downs ◽  
F. O. Soechting ◽  
G. D. Steuber ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Turbine Blade ◽  
Film Cooling ◽  
Convection Heat Transfer ◽  
Secondary Flows ◽  
Test Surface ◽  
Leakage Flow ◽  
Test Technique ◽  
Coolant Injection ◽  
Blade Tip

The clearance gap between the stationary outer air seal and blade tips of an axial turbine allows a clearance gap leakage flow to be driven through the gap by the pressure-to-suction side pressure difference. The presence of strong secondary flows on the pressure side of the airfoil tends to deliver air from the hottest regions of the mainstream to the clearance gap. The blade tip region, particularly near the trailing edge, is very difficult to cool adequately with blade internal coolant flow. In this case, film cooling injection directly onto the blade tip region can be used in an attempt to directly reduce the heat transfer rates from the hot gases in the clearance gap to the blade tip. The present paper is intended as a memorial tribute to the late Professor Darryl E. Metzger who has made significant contributions in this particular area over the past decade. A summary of this work is made to present the results of his more recent experimental work that has been performed to investigate the effects of film coolant injection on convection heat transfer to the turbine blade tip for a variety of tip shapes and coolant injection configurations. Experiments are conducted with blade tip models that are stationary relative to the simulated outer air seal based on the result of earlier works that found the leakage flow to be mainly a pressure-driven flow which is related strongly to the airfoil pressure loading distribution and only weakly, if at all, to the relative motion between blade tip and shroud. Both heat transfer and film effectiveness are measured locally over the test surface using a transient thermal liquid crystal test technique with a computer vision data acquisition and reduction system for various combinations of clearance heights, clearance flow Reynolds numbers, and film flow rates with different coolant injection configurations. The present results reveal a strong dependency of film cooling performance on the choice of the coolant supply hole shapes and injection locations for a given tip geometry.

Numerical Predictions of Turbine Cascade Secondary Flows and Heat Transfer With Inflow Turbulence

2020 ◽  
Author(s):  
Yousef Kanani ◽  
Sumanta Acharya ◽  
Forrest Ames
Keyword(s):  
Heat Transfer ◽  
Boundary Layer ◽  
Leading Edge ◽  
Suction Side ◽  
Lateral Spreading ◽  
Secondary Flows ◽  
Pressure Side ◽  
Initial Flow ◽  
Numerical Predictions ◽  
Inflow Turbulence

Abstract Turbine passage secondary flows are studied for a large rounded leading edge airfoil geometry considered in the experimental investigation of Varty et al. (J. Turbomach. 140(2):021010) using high resolution Large Eddy Simulation (LES). The complex nature of secondary flow formation and evolution are affected by the approach boundary layer characteristics, components of pressure gradients tangent and normal to the passage flow, surface curvature, and inflow turbulence. This paper presents a detailed description of the secondary flows and heat transfer in a linear vane cascade at exit chord Reynolds number of 5 × 105 at low and high inflow turbulence. Initial flow turning at the leading edge of the inlet boundary layer leads to a pair of counter-rotating flow circulation in each half of the cross-plane that drive the evolution of the pressure-side and suction side of the near-wall vortices such as the horseshoe and leading edge corner vortex. The passage vortex for the current large leading-edge vane is formed by the amplification of the initially formed circulation closer to the pressure side (PPC) which strengthens and merges with other vortex systems while moving toward the suction side. The predicted suction surface heat transfer shows good agreement with the measurements and properly captures the augmented heat transfer due to the formation and lateral spreading of the secondary flows towards the vane midspan downstream of the vane passage. Effects of various components of the secondary flows on the endwall and vane heat transfer are discussed in detail.

The Effects of Localized Blade Endwall Suction on Secondary Flows and Heat Transfer

2010 ◽  
Author(s):  
Rebecca Hollis ◽  
Jeffrey P. Bons
Keyword(s):  
Heat Transfer ◽  
Boundary Layer ◽  
High Surface ◽  
Surface Heat ◽  
Secondary Flows ◽  
Surface Shear Stress ◽  
Mean Velocity ◽  
Surface Shear ◽  
Surface Heat Transfer ◽  
High Heat Transfer

Two methods of flow control were designed to mitigate the effects of the horseshoe vortex structure (HV) at an airfoil/endwall junction. An experimental study was conducted to quantify the effects of localized boundary layer removal on surface heat transfer in a low-speed wind tunnel. A transient infrared technique was used to measure the convective heat transfer values along the surface surrounding the juncture. Particle image velocimetry was used to collect the time-mean velocity vectors of the flow field across three planes of interest. Boundary layer suction was applied through a thin slot cut into the leading edge of the airfoil at two locations. The first, referred to as Method 1, was directly along the endwall, the second, Method 2, was located at a height ∼1/3 of the approaching boundary layer height. Five suction rates were tested; 0%, 6.5%, 11%, 15% and 20% of the approaching boundary layer mass flow was removed at a constant rate. Both methods reduced the effects of the HV with increasing suction on the symmetry, 0.5-D and 1-D planes. Method 2 yielded a greater reduction in surface heat transfer but Method 1 outperformed Method 2 aerodynamically by completely removing the HV structure when 11% suction was applied. This method however produced other adverse effects such as high surface shear stress and localized areas of high heat transfer near the slot edges at high suction rates.

Identification of Wake Convection and Flow Outline in the Interface Region of Blade Rows With Axial Gap in a Counter Rotating Turbine

2019 ◽  
Author(s):  
Rayapati Subbarao ◽  
M. Govardhan
Keyword(s):  
Flow Pattern ◽  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Three Dimensional ◽  
Interface Region ◽  
Turbine Stage ◽  
Deviation Angle ◽  
Flow Rates ◽  
Improved Performance

Abstract In a Counter Rotating Turbine (CRT), the stationary nozzle is trailed by two rotors that rotate in the opposite direction to each other. Flow in a CRT stage is multifaceted and more three dimensional, especially, in the gap between nozzle and rotor 1 as well as rotor 1 and rotor 2. By varying this gap between the blade rows, the flow and wake pattern can be changed favorably and may lead to improved performance. Present work analyzes the aspect of change in flow field through the interface, especially the wake pattern and deviation in flow with change in spacing. The components of turbine stage are modeled for different gaps between the components using ANSYS® ICEM CFD 14.0. Normalized flow rates ranging from 0.091 to 0.137 are used. The 15, 30, 50 and 70% of the average axial chords are taken as axial gaps in the present analysis. CFX 14.0 is used for simulation. At nozzle inlet, stagnation pressure boundary condition is used. At the turbine stage or rotor 2 outlet, mass flow rate is specified. Pressure distribution contours at the outlets of the blade rows describe the flow pattern clearly in the interface region. Wake strength at nozzle outlet is more for the lowest gap. At rotor 1 outlet, it is less for x/a = 0.3 and increases with gap. Incidence angles at the inlets of rotors are less for the smaller gaps. Deviation angle at the outlet of rotor 1 is also considered, as rotor 1-rotor 2 interaction is more significant in CRT. Deviation angle at rotor 1 outlet is minimum for this gap. Also, for the intermediate mass flow rate of 0.108, x/a = 0.3 is giving more stage performance. This suggests that at certain axial gap, there is better wake convection and flow outline, when compared to other gap cases. Further, it is identified that for the axial gap of x/a = 0.3 and the mean mass flow rate of 0.108, the performance of CRT is maximum. It is clear that the flow pattern at the interface is changing the incidence and deviation with change in axial gap and flow rate. This study is useful for the gas turbine community to identify the flow rates and gaps at which any CRT stage would perform better.

Numerical Study of Flow and Heat Transfer on a Blade Tip With Different Leakage Reduction Strategies

2003 ◽  
Author(s):  
Sumanta Acharya ◽  
Huitao Yang ◽  
Chander Prakash ◽  
Ron Bunker
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Suction Side ◽  
Leakage Flow ◽  
Pressure Side ◽  
Flow Rates ◽  
Leakage Reduction ◽  
Flow And Heat Transfer ◽  
Reduction Strategies ◽  
Blade Tip

Numerical calculations are performed to explore different strategies for reducing tip leakage flow and heat transfer on the GE-E3 High-Pressure-Turbine (HPT) rotor blade. The calculations are performed for a single blade with periodic conditions imposed along the two boundaries in the circumferential-pitch direction. Several leakage reduction strategies are considered, all for a tip-clearance of 1.5% of the blade span, a pressure ratio (ratio of inlet total pressure to exit static pressure) of 1.2, and an inlet turbulence level of 6.1%. The first set of leakage reduction strategies explored include different squealer tip configurations: pressure-side squealer, suction-side squealer, mean-camber line squealer, and pressure plus suction side squealers located either along the edges of the blade or moved inwards. The suction-side squealer is shown to have the lowest heat transfer coefficient distribution and the lowest leakage flow rates. Two tip-desensitization strategies are explored. The first strategy involves a pressure-side winglet shaped to be thickest at the location with the largest pressure difference across the blade. The second strategy involves adding inclined ribs on the blade tip with the ribs normal to the local flow direction. While both strategies lead to reduction in the leakage flow and tip heat transfer rates, the ribbed tip exhibits considerably lower heat transfer coefficients. In comparing the two desensitization schemes with the various squealer tip configurations, the suction side squealer still exhibits the lowest heat transfer coefficient and leakage flow rates.

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