Heat Transfer Measurements in a First-Stage Nozzle Cascade Having Endwall Contouring: Misalignment and Leakage Studies

2006 ◽  
Vol 129 (4) ◽  
pp. 782-790 ◽  
Author(s):  
J. D. Piggush ◽  
T. W. Simon

This work supports new gas turbine designs for improved performance by evaluating endwall heat transfer rates in a cascade that is representative of a first-stage stator passage and incorporates endwall assembly features and leakage. Assembly features, such as gaps in the endwall and misalignment of those gaps, disrupt the endwall boundary layer, typically leading to enhanced heat transfer rates. Leakage flows through such gaps within the passage can also affect endwall boundary layers and may induce additional secondary flows and vortex structures in the passage near the endwall. The present paper documents leakage flow and misalignment effects on the endwall heat transfer coefficients within a passage which has one axially contoured and one straight endwall. In particular, features associated with the combustor-to-turbine transition piece and the assembly joint on the vane platform are addressed.

Author(s):  
J. D. Piggush ◽  
T. W. Simon

This work supports new gas turbine designs for improved performance by evaluating endwall heat transfer rates in a cascade that is representative of a first stage stator passage and incorporates endwall assembly features and leakage. Assembly features, such as gaps in the endwall and misalignment of those gaps, disrupt the endwall boundary layer, typically leading to enhanced heat transfer rates. Leakage flows through such gaps within the passage can also affect endwall boundary layers and may induce additional secondary flows and vortex structures in the passage near the endwall. The present paper documents leakage flow and misalignment effects on the endwall heat transfer coefficients within a passage which has one axially-contoured and one straight endwall. In particular, features associated with the combustor-to-turbine transition piece and the assembly joint on the vane platform are addressed.


Author(s):  
J. D. Piggush ◽  
T. W. Simon

This work supports new gas turbine designs for improved performance by evaluating the use of endwall contouring in a cascade that is representative of a first stage stator passage. Contouring accelerates the flow, reducing the thickness of the endwall inlet boundary layer to the turbine stage and reducing the strength of secondary flows within the passage. Reduction in secondary flows leads to less mixing in the endwall region. This allows improved cooling of the endwall and airfoil surfaces with injected and leakage flows. The present paper documents component misalignment and leakage flow effects on the aerodynamic losses within a passage having one contoured and one straight endwall. Steps on the endwall and leakage flows through the endwall can lead to thicker endwall boundary layers, stronger secondary flows and possibly additional vortex structures in the passage. The paper compares losses with steps of various geometries and leakage of various flow rates to assess their importance on aerodynamic losses in this contoured passage. In particular, features associated with the combustor-to-turbine transition piece and the slashface gap, a gap between two vane segments on the vane platform, are addressed. An n-factorial study is used to quantify the importance of such effects on aerodynamic losses.


Author(s):  
J. D. Piggush ◽  
T. W. Simon

This work supports new gas turbine designs for improved performance by evaluating endwall leakage and assembly features in a cascade that is representative of a first stage stator passage. The present paper documents component misalignment and leakage flow effects on the aerodynamic losses within a passage having one contoured and one straight endwall. Steps on the endwall and leakage flows through the endwall can lead to thicker endwall boundary layers, stronger secondary flows and possibly additional vortex structures in the passage. The paper compares losses with steps of various geometries and leakage of various flow rates to assess their importance on aerodynamic losses in this contoured passage. In particular, features associated with the combustor-to-turbine transition piece and the slash-face gap, a gap between two vane segments on the vane platform, are addressed.


2012 ◽  
Vol 135 (1) ◽  
Author(s):  
J. D. Piggush ◽  
T. W. Simon

This work supports new gas turbine designs for improved performance by evaluating the use of endwall contouring in a cascade that is representative of a first stage stator passage. Contouring accelerates the flow, reducing the thickness of the endwall inlet boundary layer to the turbine stage and reducing the strength of secondary flows within the passage. The reduction in secondary flows leads to less mixing in the endwall region. This allows for an improved cooling of the endwall and airfoil surfaces with injected and leakage flows. The present paper documents the component misalignment and injected and leakage flow effects on the aerodynamic losses within a passage that has one contoured and one straight endwall. Steps and injected flows within the passage can lead to thicker endwall boundary layers, stronger secondary flows, and possibly additional vortex structures in the passage. The paper compares losses with various steps, gaps, and leakage flows to assess their importance in this contoured passage. In particular, features associated with the combustor-to-turbine transition piece and the slashface on the vane platform are addressed. An n-factorial study is used to quantify the importance of such effects on aerodynamic losses.


Author(s):  
J. D. Piggush ◽  
T. W. Simon

This work supports new gas turbine designs for improved performance by evaluating sealing flow effects in a cascade representative of a contoured first stage stator passage. Contouring accelerates the flow, reducing the thickness of the endwall inlet boundary layer to the turbine stage and reducing the strength of secondary flows within the passage. Injected flows, used to seal gaps and cool surfaces, may affect endwall boundary layers, increase secondary flows and possibly create additional vortex structures in the passage. The present paper documents injected flow effects on the endwall heat transfer within a passage with one contoured and one straight endwall. The paper discusses heat transfer distributions measured with different leakage flow rates. In particular, leakage is from the gap between the combustor and turbine sections and from the gap at the assembly joint on the vane platform between two vanes.


2021 ◽  
Vol 9 (4B) ◽  
Author(s):  
Devanand D. Chillal ◽  
◽  
Uday C. Kapale ◽  
N.R. Banapurmath ◽  
T. M. Yunus Khan ◽  
...  

The work presented is an effort to realize the changes occurring for convective coefficients of heat transfer in STHX fitted with inclined baffles. Effort has been undertaken using Fluent, a commercially available CFD code ona CAD model of small STHX with inclined baffles with cold liquid flowing into the tubes and hot liquid flowing in the shell. Four sets of CFD analysis have been carried out. The hot liquid flow rate through shell compartments varied from 0.2 kg/sec to 0.8 kg/sec in steps of 0.2 kg/sec, while keeping the cold liquid flow condition in tube at 0.4 kg/sec constant. Heat transfer rates, compartment temperatures, and overall heat transfer coefficients, for cold liquid and hot liquid, were studied. The results given by the software using CFD approach were appreciable and comparatively in agreement with the results available by the experimental work, which was undertaken for the same set of inlet pressure conditions, liquid flow rates, and inlet temperatures of liquid for both hot and cold liquids. The experimental output results were also used to validate the results given by the CFD software. The results from the CFD analysis were further used to conclude the effect of baffle inclination on heat duty. The process thus followed also helped realize the effects of baffle inclination on convective heat transfer coefficient of the liquid flow through the shell in an inclined baffle shell and tube heat exchanger. The temperature plots for both cold and hot liquid were also generated for understanding the compartmental temperature distributions inclusive of the inlet and outlet compartments. The heat duty for a heat exchanger has been found to increase with the increase in baffle inclinations from zero degree to 20 degrees. Likewise, the convective heat transfer coefficients have also been found to increase with the increase in baffle inclinations.


1990 ◽  
Vol 112 (3) ◽  
pp. 234-240 ◽  
Author(s):  
G. L. Lehmann ◽  
S. J. Kosteva

An experimental study of forced convection heat transfer is reported. Direct air cooling of an electronics packaging system is modeled by a channel flow, with an array of uniformly sized and spaced elements attached to one channel wall. The presence of a single or complete row of longitudinally finned heat sinks creates a modified flow pattern. Convective heat transfer rates at downstream positions are measured and compared to that of a plain array (no heat sinks). Heat transfer rates are described in terms of adiabatic heat transfer coefficients and thermal wake functions. Empirical correlations are presented for both variations in Reynolds number (5000 < Re < 20,000) and heat sink geometry. It is found that the presence of a heat sink can both enhance and degrade the heat transfer coefficient at downstream locations, depending on the relative position.


1972 ◽  
Vol 94 (4) ◽  
pp. 355-359 ◽  
Author(s):  
E. O. Stoffel ◽  
J. R. Welty

The effects of square and reentrant entrances on flow regimes (no “appreciable” separation, large transitory stall, and fully developed two-dimensional stall) and local heat-transfer coefficients were determined with air flowing through a symmetrical, plane-wall, two-dimensional subsonic diffuser with one of the diverging walls heated and maintained isothermal. Flow and heat-transfer studies were made for the following ranges: 2θ = 0 to 45 deg, L/W = 6 to 18, and Rextut = 4 × 104 to 3 × 105. Results indicated that 2θ, L/W, and entrance configuration greatly affected the flow regime and heat transfer. Equations relating Um′ to Ut, Ur to Ut, and equations of the type Nu = C Pr0.6Rex0.8 are presented. For the configurations tested, heat-transfer rates were greater for reentrant than for square entrances.


Large heat transfer rates are always desired for rocket propulsion applications as high heat loads are associated at the nozzle exit. Different strategies have been employed in order to have high heat transfer coefficients including use of liquid nitrogen, spray cooling etc. ISRO has planned to use aluminium based nano-particles with kerosene in order to cool launching vehicles including GSLV Mk III as it is the heaviest rocket that can carry large payloads. Recently, ISRO has announced to install its own International Space Station (ISS) in future and in such applications larger payloads are to be carried by the rocket. In this work, an analytical study on the thermodynamic properties of the aluminium nano-particles based kerosene nanofluid has been done and an attempt has also been made to develop a temperature and pressure dependent correlation that can be used in computational analysis of thrust chambers while film/regenerative cooling.


Author(s):  
Y. S. Muzychka ◽  
M. Ghobadi

Heat transfer in micro and mini-scale ducts and channels is considered. In particular, issues of thermal performance are considered in systems with constant wall temperature at low to moderate Reynolds numbers or small dimensional scales which lead to conditions characteristic of thermally fully developed flows or within the transition region leading to thermally fully developed flows. An analysis of two approaches to representing experimental data is given. One using the traditional Nusselt number and another using the dimensionless mean wall flux. Both approaches offer a number of advantages and disadvantages. In particular, it is shown that while good data can be obtained which agree with predicted heat transfer rates, the same data can be problematic if one desires a Nusselt number. Other issues such as boundary conditions pertaining to measuring thermally developing and fully developed flow Nusselt numbers are also discussed in detail.


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