Condensation of Steam on Integral-Fin Tubes in a Bank

Author(s):  
Adrian Briggs ◽  
Sritharan Sabaratnam

Accurate repeatable data are presented for condensation of atmospheric pressure steam on three rows of integral-fin tubes situated in a bank of plain tubes. The data cover a wide range of vapor velocities and heat fluxes. Unlike previously reported data for plain tubes using the same test bank and apparatus, the heat-transfer coefficients for the finned tubes were unaffected by vapor velocity. When compared to a plain tube of fin-tip diameter and at the same vapor side temperature difference, enhancement ratios between 3.7 and 4.9 were found for the finned tubes compared to a plain tube in quiescent vapor conditions, while values between 1.9 and 3.9 were found when compared to a plain tube at the same vapor velocity.

2004 ◽  
Vol 127 (6) ◽  
pp. 571-580 ◽  
Author(s):  
Adrian Briggs ◽  
Sritharan Sabaratnam

Data are reported for condensation of steam with and without the presence of air on three rows of integral-fin tubes situated in a bank of plain tubes. The data cover a wide range of vapor velocities and air concentrations. Unlike previously reported data for plain tubes using the same test bank and apparatus, the heat-transfer coefficients for the finned tubes were largely unaffected by vapor velocity. When compared to a plain tube of fin-tip diameter and at the same vapor side temperature difference, heat-transfer enhancement ratios between 3.7 and 4.9 were found for the finned tubes compared to a plain tube in quiescent vapor conditions, while values between 1.9 and 3.9 were found when compared to a plain tube at the same vapor velocity. When compared to the plain tubes, the heat transfer to the finned tubes was much more susceptible to the presence of noncondensing gas (air) in the vapor, with enhancement ratios falling as low as 1.5 compared to the plain tubes when even small concentrations of air were present.


Author(s):  
Satesh Namasivayam ◽  
Adrian Briggs

This paper reports new experimental data for forced-convection condensation of ethylene glycol on a set of five single, copper, integral-fin tubes. The five tubes had fin root diameter of 12.7 mm, fin height and thickness of 1.6 mm and 0.25 mm respectively. Fin spacings were 0.25, 0.5, 1.0, 1.5 and 2.0 mm. A plain tube of outside diameter 12.7 mm was also tested. The tests, which were performed at near constant pressure of approximately 15 kPa, covered vapor velocities between 10 and 22 m/s and a wide range of heat fluxes. The best performing tube was that with a fin spacing of 0.5 mm, which had an enhancement ratio (compared to the plain tube at the same vapor-side temperature difference and vapor velocity) of 2.5 at the lowest vapor velocity tested, increasing to 2.7 at the highest. The increase in enhancement ratio with increasing vapor velocity, which is the opposite trend to that found in most earlier experimental studies, was thought to be due to a slight reduction in condensate flooding between the fins due to increased vapor shear.


Author(s):  
Claire L. Fitzgerald ◽  
Adrian Briggs ◽  
Huasheng Wang ◽  
John W. Rose

Heat-transfer data are reported for forced-convection filmwise condensation of ethylene glycol flowing vertically downward over two single, horizontal instrumented integral-fin tubes and one plain tube. Vapor-side, heat-transfer coefficients were obtained by direct measurement of the tube wall temperature using two specially manufactured, instrumented tubes with thermocouples embedded in the tube walls. Both tubes have fin height of 1.6 mm and fin root diameter and 12.7 mm, with fin thickness and spacings of 0.3 mm and 0.6 mm, respectively for one of the tubes and 0.5 mm and 1 mm, respectively for the other. Tests were performed at low pressures; 5.59kPa, 8.15kPa and 11.23kPa, at nominal vapour velocities from 13m/s to 82 m/s. All the data show that both of the finned tubes provided an increase in heat flux at the same vapour-side temperature difference with increasing vapour velocity. Visual observations were made and photographs obtained of the fluid retention angle φf at each combination of vapor velocity and pressure tested. It was observed that the curvature of the meniscus was distorted by the increase in vapor velocity and in many cases, the extent of condensate flooding decreased compared to its value in the quiescent vapor case.


2005 ◽  
Vol 127 (11) ◽  
pp. 1197-1206 ◽  
Author(s):  
Satesh Namasivayam ◽  
Adrian Briggs

New experimental data are reported for forced-convection condensation of ethylene glycol on a set of nine single, copper, integral-fin tubes. The first set of five tubes had fin height and thickness of 1.6 and 0.25mm, respectively, with fin spacings of 0.25, 0.5, 1.0, 1.5, and 2.0mm. The second set of four tubes had fin spacing and thickness of 1.0 and 0.5mm, respectively, and fin heights of 0.5, 0.9, 1.3, and 1.6mm. The fins were rectangular in cross section. All tubes had a fin root diameter of 12.7mm. A plain tube of outside diameter 12.7mm was also tested. The tests, which were performed at a near constant pressure of ∼15kPa, covered vapor velocities between 10 and 22m∕s and a wide range of heat fluxes. The best performing tube was that with fin spacing, height, and thickness of 0.5, 1.6, and 0.25mm, respectively, which had an enhancement ratio (compared to the plain tube at the same vapor-side temperature difference and vapor velocity) of 2.5 at the lowest vapor velocity tested, increasing to 2.7 at the highest. For all but two of the tubes, the effect of vapor velocity on the heat-transfer coefficient of the finned tubes was less than on the plain tube, leading to a decrease in enhancement ratio with increasing vapor velocity. For two of the tubes, however, the enhancement ratio increased with increasing vapor velocity, which is the opposite trend to that found in most earlier experimental studies. This effect was thought to be due to the slight reduction in condensate flooding between the fins of these two tubes because of vapor shear.


1986 ◽  
Vol 108 (4) ◽  
pp. 946-950 ◽  
Author(s):  
K. K. Yau ◽  
J. R. Cooper ◽  
J. W. Rose

The paper reports a continuation of an experimental investigation of the effect of fin pitch on the heat transfer performance of horizontal, integral-fin tubes for condensation of steam at near-atmospheric pressure. The effects of “drainage strips” located along the lower edge of finned and plain tubes have been studied. These gave significant increases in the heat transfer coefficient for finned tubes but had only marginal effect for the plain tube. Condensate retention angles have also been measured for simulated condensation using water, ethylene glycol, and refrigerant-113 for finned tubes with and without drainage strips. In the latter case the data agreed satisfactorily with theory. Drainage strips were found to reduce the extent of holdup significantly.


1992 ◽  
Vol 114 (3) ◽  
pp. 719-726 ◽  
Author(s):  
A. Briggs ◽  
X.-L. Wen ◽  
J. W. Rose

In most earlier experimental investigations of condensation on low-fin tubes, vapor-side heat transfer coefficients have been found from overall (vapor-to-coolant) measurements using either predetermined coolant-side correlations or “Wilson plot” methods. When the outside resistance dominates, or is a significant proportion of the overall resistance, these procedures can give satisfactory accuracy. However, for externally enhanced tubes, and particularly with high-conductivity fluids such as water, significant uncertainties may be present. In order to provide reliable, high-accuracy data, to assist in the development of theoretical models, tests have been conducted using specially constructed plain and finned tubes fitted with thermocouples to measure the tube wall temperature, and hence the vapor-side heat transfer coefficient, directly. The paper describes the technique for manufacturing the tubes and gives results of systematic heat transfer measurements covering the effects of fin height, thickness, and spacing, tube diameter, and vapor velocity. The tests were carried out with steam, ethylene glycol, and R-113, with vertical vapor downflow. The heat flux was measured using an accurately calibrated 10-junction thermopile and paying particular attention to coolant mixing and isothermal immersion of thermocouple junctions. Care was taken to avoid errors due to the presence in the vapor of noncondensing gas and the occurrence of dropwise condensation. Smooth, consistent, and repeatable results were obtained in all cases. The data are presented in easily accessible form and are compared with the results of previous investigations, where indirect methods were used to determine the vapor-side data, and with theory.


Processes ◽  
2021 ◽  
Vol 9 (5) ◽  
pp. 830
Author(s):  
Viktor Vajc ◽  
Radek Šulc ◽  
Martin Dostál

Heat transfer coefficients were investigated for saturated nucleate pool boiling of binary mixtures of water and glycerin at atmospheric pressure in a wide range of concentrations and heat fluxes. Mixtures with water mass fractions from 100% to 40% were boiled on a horizontal flat copper surface at heat fluxes from about 25 up to 270kWm−2. Experiments were carried out by static and dynamic method of measurement. Results of the static method show that the impact of mixture effects on heat transfer coefficient cannot be neglected and ideal heat transfer coefficient has to be corrected for all investigated concentrations and heat fluxes. Experimental data are correlated with the empirical correlation α=0.59q0.714+0.130ωw with mean relative error of 6%. Taking mixture effects into account, data are also successfully correlated with the combination of Stephan and Abdelsalam (1980) and Schlünder (1982) correlations with mean relative error of about 15%. Recommended coefficients of Schlünder correlation C0=1 and βL=2×10−4ms−1 were found to be acceptable for all investigated mixtures. The dynamic method was developed for fast measurement of heat transfer coefficients at continuous change of composition of boiling mixture. The dynamic method was tested for water–glycerin mixtures with water mass fractions from 70% down to 35%. Results of the dynamic method were found to be comparable with the static method. For water–glycerin mixtures with higher water mass fractions, precise temperature measurements are needed.


Author(s):  
Ann-Christin Fleer ◽  
Markus Richter ◽  
Roland Span

AbstractInvestigations of flow boiling in highly viscous fluids show that heat transfer mechanisms in such fluids are different from those in fluids of low viscosity like refrigerants or water. To gain a better understanding, a modified standard apparatus was developed; it was specifically designed for fluids of high viscosity up to 1000 Pa∙s and enables heat transfer measurements with a single horizontal test tube over a wide range of heat fluxes. Here, we present measurements of the heat transfer coefficient at pool boiling conditions in highly viscous binary mixtures of three different polydimethylsiloxanes (PDMS) and n-pentane, which is the volatile component in the mixture. Systematic measurements were carried out to investigate pool boiling in mixtures with a focus on the temperature, the viscosity of the non-volatile component and the fraction of the volatile component on the heat transfer coefficient. Furthermore, copper test tubes with polished and sanded surfaces were used to evaluate the influence of the surface structure on the heat transfer coefficient. The results show that viscosity and composition of the mixture have the strongest effect on the heat transfer coefficient in highly viscous mixtures, whereby the viscosity of the mixture depends on the base viscosity of the used PDMS, on the concentration of n-pentane in the mixture, and on the temperature. For nucleate boiling, the influence of the surface structure of the test tube is less pronounced than observed in boiling experiments with pure fluids of low viscosity, but the relative enhancement of the heat transfer coefficient is still significant. In particular for mixtures with high concentrations of the volatile component and at high pool temperature, heat transfer coefficients increase with heat flux until they reach a maximum. At further increased heat fluxes the heat transfer coefficients decrease again. Observed temperature differences between heating surface and pool are much larger than for boiling fluids with low viscosity. Temperature differences up to 137 K (for a mixture containing 5% n-pentane by mass at a heat flux of 13.6 kW/m2) were measured.


Catalysts ◽  
2019 ◽  
Vol 9 (6) ◽  
pp. 507
Author(s):  
Chrysovalantis C. Templis ◽  
Nikos G. Papayannakos

Mass and heat transfer coefficients (MTC and HTC) in automotive exhaust catalytic monolith channels are estimated and correlated for a wide range of gas velocities and prevailing conditions of small up to real size converters. The coefficient estimation is based on a two dimensional computational fluid dynamic (2-D CFD) model developed in Comsol Multiphysics, taking into account catalytic rates of a real catalytic converter. The effect of channel size and reaction rates on mass and heat transfer coefficients and the applicability of the proposed correlations at different conditions are discussed. The correlations proposed predict very satisfactorily the mass and heat transfer coefficients calculated from the 2-D CFD model along the channel length. The use of a one dimensional (1-D) simplified model that couples a plug flow reactor (PFR) with mass transport and heat transport effects using the mass and heat transfer correlations of this study is proved to be appropriate for the simulation of the monolith channel operation.


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