Dynamic Behavior of Cryogen Spray Cooling: Effect of Spray Distance

Author(s):  
G.-X. Wang ◽  
G. Aguilar ◽  
J. S. Nelson

Cryogen spray cooling (CSC) is used to minimize the risk of epidermal damage during laser dermatologic surgery. During CSC, skin surface is cooled by a short spurt of refrigerant R134a with boiling point of −26.2°C. Since R134a is volatile in open atmospheric conditions, the atomized liquid droplets undergo continuous evaporation as they fly in air, leading to a lost momentum and mass. Therefore, the cooling effect of CSC depends strongly on the spray distance between the nozzle and the skin surface (L). The objective of this study was, therefore, to investigate the effect of L on the dynamic heat transfer of CSC. A skin model system made of poly methyl-methacrylate resin (Plexiglass®) is used to simulate CSC during laser dermatologic surgery. A fast-response temperature measurement sensor is built using thin (20 μm) aluminum foil and placed on top of the plexiglass with a 50 μm bead diameter thermocouple positioned in between. Variation of the surface temperature is then measured under various spray distances. The surface heat flux (q) as well as the heat transfer coefficient (h) between the surface and the cryogen is estimated by solving an inverse heat conduction problem with the measured temperature data as input. The effect of L on surface cooling in CSC is then investigated systematically. Both the estimated q and h show strong dynamic characteristics and are strong functions of the L. Two distinct spray-surface interaction mechanisms are identified within the spray distances studied. For short L (< 30 mm), the spurt droplets impinge on the substrate violently, resulting in a fairly thin cryogen film deposited on the surface. Strong dynamics and high q result in this case, corresponding to a high h as well. Interestingly, h becomes strongly fluctuating and even larger after spurt termination for these cases. For long L (> 30 mm), q is lower and it steadily decreases after spurt termination. The dynamic variation of h in this case is similar to that of q. These results should help in the selection of optimal CSC parameters, which are needed to produce high heat fluxes at the skin surface and thus obtain maximal epidermal protection during various dermatologic laser therapies.

2002 ◽  
Vol 124 (6) ◽  
pp. 669-675 ◽  
Author(s):  
Bernard Choi ◽  
Ashley J. Welch

Cryogen spray cooling (CSC) is used in conjunction with pulsed laser irradiation for treatment of dermatologic indications. The main goal of this study was to determine the radial temperature distribution created by CSC and evaluate the importance of radial temperature gradients upon the subsequent analysis of tissue cooling throughout the skin. Since direct measurement of surface temperatures during CSC are hindered by the formation of a liquid cryogen layer, temperature distributions were estimated using a thin, black aluminum sheet. An infrared focal plane array camera was used to determine the 2-D backside temperature distribution during a cryogen spurt, which preliminary measurements have shown is a good indicator of the front-side temperature distribution. The measured temperature distribution was approximately gaussian in shape. Next, the transient temperature distributions in skin were calculated for two cases: 1) the standard 1-D solution which assumes a uniform cooling temperature distribution, and 2) a 2-D solution using a nonuniform surface cooling temperature distribution based upon the back-side infrared temperature measurements. At the end of a 100-ms cryogen spurt, calculations showed that, for the two cases, large discrepancies in temperatures at the surface and at a 60-μm depth were found at radii greater than 2.5 mm. These results suggest that it is necessary to consider radial temperature gradients during cryogen spray cooling of tissue.


2005 ◽  
Vol 50 (2) ◽  
pp. 387-397 ◽  
Author(s):  
Walfre Franco ◽  
Jie Liu ◽  
Guo-Xiang Wang ◽  
J Stuart Nelson ◽  
Guillermo Aguilar

2003 ◽  
Vol 48 (14) ◽  
pp. 2169-2181 ◽  
Author(s):  
Guillermo Aguilar ◽  
Guo-Xiang Wang ◽  
J Stuart Nelson

2015 ◽  
Vol 830-831 ◽  
pp. 172-176 ◽  
Author(s):  
U. Vignesh Nayak ◽  
K. Narayan Prabhu

Quench heat treatment consists of rapid cooling of steel alloys after austenetization by subjecting them to cooling in a suitable cooling medium. At the heart of quench treatment is the transient heat transfer that occurs between the metal surface and the quenchant at their interface. This governs the quality of the component as it influences phase transformation, residual quench stresses and mechanical properties developed. In the present research work, spatially dependent transient heat flux in the axial direction was estimated using cooling curve analyses coupled with inverse heat conduction technique. A standard Inconel 600 probe instrumented with multiple thermocouples and heated to 865°C was quenched in distilled water (DW) and DW based multi walled carbon nanotubes (MWCNT) quench media. For evaluating the cooling performance, nanoquenchants with concentrations of 0.01, 0.1 and 1.0g/lt. were prepared. The cooling rate curve calculated from the measured temperature at the geometric center of the probe and the estimation of spatially dependent heat fluxes showed that the heat extraction during quenching with MWCNT nanoquenchant (0.1g/lt.) was higher than the other quenchants. The measured values of thermal conductivity and viscosities of quenchants did not show any significant variation.


Water ◽  
2021 ◽  
Vol 13 (19) ◽  
pp. 2730
Author(s):  
Vladimir Serdyukov ◽  
Nikolay Miskiv ◽  
Anton Surtaev

This paper demonstrates the advantages and prospects of transparent design of the heating surface for the simultaneous study of the hydrodynamic and thermal characteristics of spray cooling. It was shown that the high-speed recording from the reverse side of such heater allows to identify individual droplets before their impact on the forming liquid film, which makes it possible to measure their sizes with high spatial resolution. In addition, such format enables one to estimate the number of droplets falling onto the impact surface and to study the features of the interface evolution during the droplets’ impacts. In particular, the experiments showed various possible scenarios for this interaction, such as the formation of small-scale capillary waves during impacts of small droplets, as well as the appearance of “craters” and splashing crowns in the case of large ones. Moreover, the unsteady temperature field during spray cooling in regimes without boiling was investigated using high-speed infrared thermography. Based on the obtained data, the intensity of heat transfer during spray cooling for various liquid flow rates and heat fluxes was analyzed. It was shown that, for the studied regimes, the heat transfer coefficient weakly depends on the heat flux density and is primarily determined by the flow rate. In addition, the comparison of the processes of spray cooling and nucleate boiling was made, and an analogy was shown in the mechanisms that determine their intensity of heat transfer.


Author(s):  
Xianchang Li ◽  
J. Leo Gaddis ◽  
Ting Wang

Internal mist/steam blade cooling technology has been considered for the future generation of Advanced Turbine Systems (ATS). Fine water droplets about 5 μm were carried by steam through a single slot jet onto a concave heated target surface in a confined channel to simulate inner surface cooling at the leading edge of a turbine blade. Experiments covered Reynolds numbers from 7,500 to 22,000 and heat fluxes from 3 to 21 kW/m2. The general level of heat transfer coefficient is, within experimental uncertainty, the same as the flat surface at comparable conditions. The experimental results indicate that the cooling is enhanced significantly near the stagnation point by the mist, decreasing downstream. Unlike impingement onto a flat plate the enhancement continues at all points downstream. Similar to the results of the flat surface, the heat transfer enhancement declines at higher heat fluxes. Up to 200% heat transfer enhancement at the stagnation point was achieved by injecting approximately 0.5% of mist.


Author(s):  
Ganesh Guggilla ◽  
Arvind Pattamatta ◽  
Ramesh Narayanaswamy

Abstract Due to the advancements in computing services such as machine learning and artificial intelligence, high-performance computing systems are needed. Consequently, the increase in electron chip density results in high heat fluxes and required sufficient thermal management to maintain the servers. In recent times, the liquid cooling techniques become prominent over air cooling as it has significant advantages. Spray cooling is one such efficient cooling process which can be implemented in electronics cooling. To enhance the knowledge of the process, detailed studies of fundamental mechanisms involved in spray cooling such as single droplet and multiple droplet interactions are required. The present work focuses on the study of a train of droplets impinging over a heated surface using FC-72 liquid. The surface temperature is chosen as a parameter, and the Dynamic Leidenfrost point (DLP) for the present impact conditions is identified. Spread hydrodynamics and heat transfer characteristics of these consecutively impinging droplets till the Leidenfrost temperature, are studied and compared.


2011 ◽  
Vol 133 (1) ◽  
Author(s):  
Eduardo Martínez-Galván ◽  
Juan Carlos Ramos ◽  
Raúl Antón ◽  
Rahmatollah Khodabandeh

Experimental measurements in a spray cooling test rig have been carried out for several heat fluxes in the heater and different spray volumetric fluxes with the dielectric refrigerant R134a. Results of the heat transfer and the sprayed refrigerant film thickness measurements are presented. The film thickness measurements have been made with a high speed camera equipped with a long distance microscope. It has been found that there is a relation between the variation in the average Nusselt number and the film thickness along the spray cooling boiling curve. The heat transfer regimes along that curve are related not only with a variation in the average Nusselt number but also with changes in the film thickness. The qualitative analysis of those variations has served to understand better the heat transfer mechanisms occurring during the spray cooling.


Author(s):  
Wangcun Jia ◽  
Thang Nguyen ◽  
Jaskaran Gill ◽  
J. Stuart Nelson

Cryogen spray cooling (CSC) has been used effectively to protect the epidermis during laser dermatologic surgery. However, the temperature reduction in human skin induced by CSC has not been reliably determined due to the short cooling period and significant temperature gradient in the skin. Therefore, CSC has not been optimized for different laser dermatologic surgery procedures. Although it would be desirable to measure in situ human skin temperature, embedding a sensor within 100 μm beneath the skin surface is not feasible. In addition, infrared skin temperature measurement is also not workable because the skin is covered with a cryogen layer of unknown thickness. In this study, we selected an epoxy which has similar thermal properties to that of human skin as our cooling target. Thin-film thermocouples (TFTC) were deposited directly onto the epoxy substrate using micro-fabrication techniques to minimize the thermal contact resistance between TFTC and the substrate. The negligible mass of TFTC also creates a minimal disturbance to heat flow across the surface. Due to the difference in thermoelectric property between thin film and leading wire, special sensor design and calibration procedures were developed. TFTC were calibrated from −46 to 50°C. The thermoelectric sensitivity is around 50–60% of that of bulk material. Skin phantom temperature reductions produced by a commercial medical laser nozzle at different spray durations were measured using the TFTC. The results not only help to elucidate the mechanisms involved in interaction between cryogen spray and human skin but also provide a thermal boundary condition for numerical modeling of laser dermatologic surgery.


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