Distributed Multidisciplinary Optimization of a Turbine Blade Regarding Performance, Reliability and Castability

Author(s):  
Clemens Buske ◽  
Alexander Krumme ◽  
Thomas Schmidt ◽  
Christian Dresbach ◽  
Sascha Zur ◽  
...  

Modern aero-engine blades are optimized for high performance and long service life, but manufacturing requirements are not considered adequately during the design process. Thus, time-consuming, iterative re-designs become necessary until a producible component evolves. The multidisciplinary design optimization method presented in this paper addresses not only the aerodynamic efficiency and structural reliability of a new turbine blade, but also ensures the castability of the design and thereby accelerates the entire design process and reduces the time-to-production. Because real casting process simulations are very time-intensive, they were substituted by checks of experimentally and numerically validated geometrical constraints. Different engineering tools were assembled in a joint process chain using an integration framework, which manages and distributes the calculations and hence the workload in a shared network. Based on a preliminary design of a new turbine section, the selected initial low pressure turbine blade was neither castable nor reliable. The multidisciplinary optimization achieved a blade design that satisfies the requirements for a successful casting process, has a low failure probability and, although not as high as from a pure aerodynamic optimization, exhibits an efficiency improvement.

2008 ◽  
Vol 4 (4) ◽  
pp. 385-392 ◽  
Author(s):  
GAO Hangshan ◽  
HAN Yongzhi ◽  
ZHANG Juan ◽  
YUE Zhufeng

Based on aerodynamic analysis, an optimization method for the profiles of turbine blade is studied in this paper. This method is capable of addressing multiple objectives and constrains without relying on user input. A quintic polynomial is used to build the three‐dimensional blade model and a three dimensional Navier‐Stokes solver was used to solve the flow field around the turbine blade. The objective functions are the turbine aerodynamic efficiency and total pressure ratio. The optimization is completed with the K‐S function technique and accelerated by approximation technique. Finally, the proposed method is applied to optimizing a true blade to validate its accuracy and efficiency. The obtained result shows that the approximation method is more efficient and accurate than the conventional method.


2011 ◽  
Vol 341-342 ◽  
pp. 89-93
Author(s):  
Yang Liu Dou ◽  
Kun Bu ◽  
Yi Wei Dong ◽  
Yang Qing Dou

In order to conform to the dimensional tolerances of wax pattern die-profile for turbine blade in investment casting process, an optimization method of geometric parameter for turbine blades based on inverse adjustment was proposed. The geometric parameters for optimizing were extracted, and the bending and torsional deformation can be compensation. Therefore the nonlinear deformation compensation during solidification and cooling procedure can be efficiently realized. This method finally exhibits its advantage over the traditional linear scaling method. It set the theoretical foundation on optimization method of die-cavity for turbine blade. The die-profile optimization system which was developed in this paper proves better effect for the die-cavity design.


2014 ◽  
Vol 2014 ◽  
pp. 1-5 ◽  
Author(s):  
Yuqiao Zheng ◽  
Rongzhen Zhao ◽  
Hong Liu

This paper presents a recently developed numerical multidisciplinary optimization method for design of wind turbine blade. The objective was the highest possible blade weight under specified atmospheric conditions, determined by the design giving girder layer and location parameter. Wind turbine blade on box-section beams girder is calculated by ply thickness, main girder and trailing edge. In this study, a realistic 30 m blade from a 1.2 MW wind turbine model of blade girder parameters is established. The optimization evolves a structure which transforms along the length of the blade, changing from a design with spar caps at the maximum thickness and a trailing edge mass to a design with spar caps toward the tip. In addition, the cross-section structural properties and the modal characteristics of a 62 m rotor blade were predicted by the developed beam finite element. In summary, these findings indicate that the conventional structural layout of a wind turbine blade is suboptimal under the static load conditions, suggesting an opportunity to reduce blade weight and cost.


Author(s):  
O¨zhan O¨ksu¨z ◽  
I˙brahim Sinan Akmandor

In this paper, a new multiploid genetic optimization method handling surrogate models of the CFD solutions is presented and applied for single objective turbine blade aerodynamic optimization problem. A fast, efficient, robust, and automated design method is developed to aerodynamically optimize 3D gas turbine blades. The design objectives are selected as maximizing the adiabatic efficiency and torque so as to reduce the weight, size and cost of the gas turbine engine. A 3-Dimensional steady Reynolds Averaged Navier Stokes solver is coupled with an automated unstructured grid generation tool. The solver is verified using two well known test cases. Blade geometry is modeled by 36 design variables plus the number of blades variable in a row. Fine and coarse grid solutions are respected as high and low fidelity models, respectively. One of the test cases is selected as the baseline and is modified by the design process. It was found that the multiploid genetic algorithm successfully accelerates the optimization at the initial generations for both optimization problems, while preventing converging to local optimums.


2012 ◽  
Vol 17 (4) ◽  
pp. 207-216 ◽  
Author(s):  
Magdalena Szymczyk ◽  
Piotr Szymczyk

Abstract The MATLAB is a technical computing language used in a variety of fields, such as control systems, image and signal processing, visualization, financial process simulations in an easy-to-use environment. MATLAB offers "toolboxes" which are specialized libraries for variety scientific domains, and a simplified interface to high-performance libraries (LAPACK, BLAS, FFTW too). Now MATLAB is enriched by the possibility of parallel computing with the Parallel Computing ToolboxTM and MATLAB Distributed Computing ServerTM. In this article we present some of the key features of MATLAB parallel applications focused on using GPU processors for image processing.


Author(s):  
Kersten Schuster ◽  
Philip Trettner ◽  
Leif Kobbelt

We present a numerical optimization method to find highly efficient (sparse) approximations for convolutional image filters. Using a modified parallel tempering approach, we solve a constrained optimization that maximizes approximation quality while strictly staying within a user-prescribed performance budget. The results are multi-pass filters where each pass computes a weighted sum of bilinearly interpolated sparse image samples, exploiting hardware acceleration on the GPU. We systematically decompose the target filter into a series of sparse convolutions, trying to find good trade-offs between approximation quality and performance. Since our sparse filters are linear and translation-invariant, they do not exhibit the aliasing and temporal coherence issues that often appear in filters working on image pyramids. We show several applications, ranging from simple Gaussian or box blurs to the emulation of sophisticated Bokeh effects with user-provided masks. Our filters achieve high performance as well as high quality, often providing significant speed-up at acceptable quality even for separable filters. The optimized filters can be baked into shaders and used as a drop-in replacement for filtering tasks in image processing or rendering pipelines.


Energies ◽  
2021 ◽  
Vol 14 (13) ◽  
pp. 4045
Author(s):  
David Menéndez Arán ◽  
Ángel Menéndez

A design method was developed for automated, systematic design of hydrokinetic turbine rotor blades. The method coupled a Computational Fluid Dynamics (CFD) solver to estimate the power output of a given turbine with a surrogate-based constrained optimization method. This allowed the characterization of the design space while minimizing the number of analyzed blade geometries and the associated computational effort. An initial blade geometry developed using a lifting line optimization method was selected as the base geometry to generate a turbine blade family by multiplying a series of geometric parameters with corresponding linear functions. A performance database was constructed for the turbine blade family with the CFD solver and used to build the surrogate function. The linear functions were then incorporated into a constrained nonlinear optimization algorithm to solve for the blade geometry with the highest efficiency. A constraint on the minimum pressure on the blade could be set to prevent cavitation inception.


2014 ◽  
Vol 971-973 ◽  
pp. 143-147 ◽  
Author(s):  
Ping Dai ◽  
Shuang Xiu Li

The development of a new generation of high performance gas turbine engines requires gas turbines to be operated at very high inlet temperatures, which are much higher than the allowable metal temperatures. Consequently, this necessitates the need for advanced cooling techniques. Among the numerous cooling technologies, the film cooling technology has superior advantages and relatively favorable application prospect. The recent research progress of film cooling techniques for gas turbine blade is reviewed and basic principle of film cooling is also illustrated. Progress on rotor blade and stationary blade of film cooling are introduced. Film cooling development of leading-edge was also generalized. Effect of various factor on cooling effectiveness and effect of the shape of the injection holes on plate film cooling are discussed. In addition, with respect to progress of discharge coefficient is presented. In the last, the future development trend and future investigation direction of film cooling are prospected.


2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Ramazan Özkan ◽  
Mustafa Serdar Genç

Purpose Wind turbines are one of the best candidates to solve the problem of increasing energy demand in the world. The aim of this paper is to apply a multi-objective structural optimization study to a Phase II wind turbine blade produced by the National Renewable Energy Laboratory to obtain a more efficient small-scale wind turbine. Design/methodology/approach To solve this structural optimization problem, a new Non-Dominated Sorting Genetic Algorithm (NSGA-II) was performed. In the optimization study, the objective function was on minimization of mass and cost of the blade, and design parameters were composite material type and spar cap layer number. Design constraints were deformation, strain, stress, natural frequency and failure criteria. ANSYS Composite PrepPost (ACP) module was used to model the composite materials of the blade. Moreover, fluid–structure interaction (FSI) model in ANSYS was used to carry out flow and structural analysis on the blade. Findings As a result, a new original blade was designed using the multi-objective structural optimization study which has been adapted for aerodynamic optimization, the NSGA-II algorithm and FSI. The mass of three selected optimized blades using carbon composite decreased as much as 6.6%, 11.9% and 14.3%, respectively, while their costs increased by 23.1%, 29.9% and 38.3%. This multi-objective structural optimization-based study indicates that the composite configuration of the blade could be altered to reach the desired weight and cost for production. Originality/value ACP module is a novel and advanced composite modeling technique. This study is a novel study to present the NSGA-II algorithm, which has been adapted for aerodynamic optimization, together with the FSI. Unlike other studies, complex composite layup, fiber directions and layer orientations were defined by using the ACP module, and the composite blade analyzed both aerodynamic pressure and structural design using ACP and FSI modules together.


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