Large Eddy Simulations of Hydrogen Oxidation at Ultra-Wet Conditions in a Model Gas Turbine Combustor Applying Detailed Chemistry

Author(s):  
Oliver Krüger ◽  
Steffen Terhaar ◽  
Christian Oliver Paschereit ◽  
Christophe Duwig

Humidified Gas Turbines (HGT) offer the attractive possibility of increasing the plant efficiency without the cost of an additional steam turbine, as is the case for a combined gas-steam cycle. In addition to efficiency gains, adding steam into the combustion process reduces NOx emissions. It increases the specific heat capacity (hence, lowers possible temperature peaks) and reduces the oxygen concentration. Despite the thermo-physical effects, steam alters the kinetics, and thus, reduces NOx formation significantly. In addition, it allows operation using a variety of fuels, including hydrogen and hydrogen-rich fuels. Therefore, ultra-wet gas turbine operation is an attractive solution for industrial applications. The major modification compared to current gas turbines lies in the design of the combustion chamber, which should accommodate a large amount of steam without losing in stability. In the current study, the premixed combustion of pure hydrogen diluted with different steam levels is investigated. The effect of steam on the combustion process is addressed using detailed chemistry. In order to identify an adequate oxidation mechanism, several candidates are identified and compared. The respective performances are assessed based on laminar premixed flame calculations under dry and wet conditions, for which experimentally determined flame speeds are available. Further insight is gained by observing the effect of steam on the flame structure, in particular HO2 and OH* profiles. Moreover, the mechanism is used for the simulation of a turbulent flame in a generic swirl burner fed with hydrogen and humidified air. Large Eddy Simulations (LES) are employed. It is shown that by adding steam, the heat release peak spreads. At high steam content, the flame front is thicker and the flame extends further downstream. The dynamics of the oxidation layer under dry and wet conditions is captured, thus, an accurate prediction of the velocity field, flame shape and position is achieved. The latter is compared with experimental data (PIV and OH* chemiluminescence). The reacting simulations were conducted under atmospheric conditions. The steam-air ratio was varied from 0% to 50%.

Author(s):  
Oliver Krüger ◽  
Steffen Terhaar ◽  
Christian Oliver Paschereit ◽  
Christophe Duwig

Humidified gas turbines (HGT) offer the attractive possibility of increasing plant efficiency without the cost of an additional steam turbine as is the case for a combined gas-steam cycle. In addition to efficiency gains, adding steam into the combustion process reduces NOx emissions. It increases the specific heat capacity (hence, lowering possible temperature peaks) and reduces the oxygen concentration. Despite the thermophysical effects, steam alters the kinetics and, thus, reduces NOx formation significantly. In addition, it allows operation using a variety of fuels, including hydrogen and hydrogen-rich fuels. Therefore, ultra-wet gas turbine operation is an attractive solution for industrial applications. The major modification compared to current gas turbines lies in the design of the combustion chamber, which should accommodate a large amount of steam without losing in stability. In the current study, the premixed combustion of pure hydrogen diluted with different steam levels is investigated. The effect of steam on the combustion process is addressed using detailed chemistry. In order to identify an adequate oxidation mechanism, several candidates are identified and compared. The respective performances are assessed based on laminar premixed flame calculations under dry and wet conditions, for which experimentally determined flame speeds are available. Further insight is gained by observing the effect of steam on the flame structure, in particular HO2 and OH* profiles. Moreover, the mechanism is used for the simulation of a turbulent flame in a generic swirl burner fed with hydrogen and humidified air. Large eddy simulations (LES) are employed. It is shown that by adding steam, the heat release peak spreads. At high steam content, the flame front is thicker and the flame extends further downstream. The dynamics of the oxidation layer under dry and wet conditions is captured; thus, an accurate prediction of the velocity field, flame shape, and position is achieved. The latter is compared with experimental data (PIV and OH* chemiluminescence). The reacting simulations were conducted under atmospheric conditions. The steam-air ratio was varied from 0% to 50%.


Author(s):  
Klaus Peter Geigle ◽  
Wolfgang Meier ◽  
Manfred Aigner ◽  
Chris Willert ◽  
Marc Jarius ◽  
...  

A technical gas turbine combustor has been studied in detail with optical diagnostics for validation of Large-Eddy Simulations (LES). OH* chemiluminescence, OH laser-induced fluorescence (LIF) and particle image velocimetry (PIV) have been applied to stable and pulsating flames up to 8 bar. The combination of all results yielded a good insight into the combustion process with this type of burner and forms a data base which was used for the validation of complex numerical combustion simulations. Large-Eddy Simulations (LES) including radiation, convective cooling and air cooling were combined with a reduced chemical scheme that predicts NOx emissions. Good agreement of the calculated flame position and shape with experimental data was found.


Author(s):  
Sebastian Go¨ke ◽  
Steffen Terhaar ◽  
Sebastian Schimek ◽  
Katharina Go¨ckeler ◽  
Christian O. Paschereit

Humidified Gas Turbines promise a significant increase in efficiency compared to the dry gas turbine cycle. In single cycle applications, efficiencies up to 60% seem possible with humidified turbines. Additionally, the steam effectively inhibits the formation of NOx emissions and also allows for operating the gas turbine on hydrogen-rich fuels. The current study is conducted within the European Advanced Grant Research Project GREENEST. The premixed combustion at ultra wet conditions is investigated for natural gas, hydrogen, and mixtures of both fuels, covering lower heating values between 27 MJ/kg and 120 MJ/kg. In addition to the experiments, the combustion process is also examined numerically. The flow field and the fuel-air mixing of the burner were investigated in a water tunnel using Particle Image Velocimetry and Laser Induced Fluorescence. Gas-fired tests were conducted at atmospheric pressure, inlet temperatures between 200°C and 370°C, and degrees of humidity from 0% to 50%. Steam efficiently inhibits the formation of NOx emissions. For all tested fuels, both NOx and CO emissions of below 10 ppm were measured up to near-stoichiometric gas composition at wet conditions. Operation on pure hydrogen is possible up to very high degrees of humidity, but even a relatively low steam content prevents flame flashback. Increasing hydrogen content leads to a more compact flame, which is anchored closer to the burner outlet, while increasing steam content moves the flame downstream and increases the flame volume. In addition to the experiments, the combustion process was modeled using a reactor network. The predicted NOx and CO emission levels agree well with the experimental results over a wide range of temperatures, steam content, and fuel composition.


Energies ◽  
2018 ◽  
Vol 11 (12) ◽  
pp. 3521 ◽  
Author(s):  
Panagiotis Stathopoulos

Conventional gas turbines are approaching their efficiency limits and performance gains are becoming increasingly difficult to achieve. Pressure Gain Combustion (PGC) has emerged as a very promising technology in this respect, due to the higher thermal efficiency of the respective ideal gas turbine thermodynamic cycles. Up to date, only very simplified models of open cycle gas turbines with pressure gain combustion have been considered. However, the integration of a fundamentally different combustion technology will be inherently connected with additional losses. Entropy generation in the combustion process, combustor inlet pressure loss (a central issue for pressure gain combustors), and the impact of PGC on the secondary air system (especially blade cooling) are all very important parameters that have been neglected. The current work uses the Humphrey cycle in an attempt to address all these issues in order to provide gas turbine component designers with benchmark efficiency values for individual components of gas turbines with PGC. The analysis concludes with some recommendations for the best strategy to integrate turbine expanders with PGC combustors. This is done from a purely thermodynamic point of view, again with the goal to deliver design benchmark values for a more realistic interpretation of the cycle.


Author(s):  
H. H.-W. Funke ◽  
N. Beckmann ◽  
J. Keinz ◽  
S. Abanteriba

The Dry-Low-NOx (DLN) Micromix combustion technology has been developed as low emission combustion principle for industrial gas turbines fueled with hydrogen or syngas. The combustion process is based on the phenomenon of jet-in-crossflow-mixing. Fuel is injected perpendicular into the air-cross-flow and burned in a multitude of miniaturized, diffusion-like flames. The miniaturization of the flames leads to a significant reduction of NOx emissions due to the very short residence time of reactants in the flame. In the Micromix research approach, CFD analyses are validated towards experimental results. The combination of numerical and experimental methods allows an efficient design and optimization of DLN Micromix combustors concerning combustion stability and low NOx emissions. The paper presents a comparison of several numerical combustion models for hydrogen and hydrogen-rich syngas. They differ in the complexity of the underlying reaction mechanism and the associated computational effort. For pure hydrogen combustion a one-step global reaction is applied using a hybrid Eddy-Break-up model that incorporates finite rate kinetics. The model is evaluated and compared to a detailed hydrogen combustion mechanism derived by Li et al. including 9 species and 19 reversible elementary reactions. Based on this mechanism, reduction of the computational effort is achieved by applying the Flamelet Generated Manifolds (FGM) method while the accuracy of the detailed reaction scheme is maintained. For hydrogen-rich syngas combustion (H2-CO) numerical analyses based on a skeletal H2/CO reaction mechanism derived by Hawkes et al. and a detailed reaction mechanism provided by Ranzi et al. are performed. The comparison between combustion models and the validation of numerical results is based on exhaust gas compositions available from experimental investigation on DLN Micromix combustors. The conducted evaluation confirms that the applied detailed combustion mechanisms are able to predict the general physics of the DLN-Micromix combustion process accurately. The Flamelet Generated Manifolds method proved to be generally suitable to reduce the computational effort while maintaining the accuracy of detailed chemistry. Especially for reaction mechanisms with a high number of species accuracy and computational effort can be balanced using the FGM model.


Author(s):  
Ivan Langella ◽  
Johannes Heinze ◽  
Thomas Behrendt ◽  
Lena Voigt ◽  
Nedunchezhian Swaminathan ◽  
...  

Abstract A numerical investigation is conducted to shed light on the reasons leading to different flame configurations in gas turbine (GT) combustion chambers of aeronautical interest. Large eddy simulations (LES) with a flamelet-based combustion closure are employed for this purpose to simulate the DLR-AT big optical single sector (BOSS) rig fitted with a Rolls-Royce developmental lean burn injector. The reacting flow field downstream this injector is sensitive to the intricate turbulent–combustion interaction and exhibits two different configurations: (i) a penetrating central jet leading to an M-shape lifted flame; or (ii) a diverging jet leading to a V-shaped flame. The LES results are validated using available BOSS rig measurements, and comparisons show the numerical approach used is consistent and works well. The turbulent–combustion interaction model terms and parameters are then varied systematically to assess the flame behavior. The influences observed are discussed from physical and modeling perspectives to develop physical understanding on the flame behavior in practical combustors for both scientific and design purposes.


Author(s):  
Charlie Koupper ◽  
Jean Lamouroux ◽  
Stephane Richard ◽  
Gabriel Staffelbach

In a gas turbine, the combustor is feeding the turbine with hot gases at a high level of turbulence which in turns strongly enhances the heat transfer in the turbine. It is thus of primary importance to properly characterize the turbulence properties found at the exit of a combustor to design the turbine at its real thermal constraint. This being said, real engine measurements of turbulence are extremely rare if not inexistent because of the harsh environment and difficulty to implement experimental techniques that usually operate at isothermal conditions (e.g. hot wire anemometry). As a counterpart, high fidelity unsteady numerical simulations using Large Eddy Simulations (LES) are now mature enough to simulate combustion processes and turbulence within gas turbine combustors. It is thus proposed here to assess the LES methodology to qualify turbulence within a real helicopter engine combustor operating at take-off conditions. In LES, the development of turbulence is primarily driven by the level of real viscosity in the calculation, which is the sum of three contributions: laminar (temperature linked), turbulent (generated by the sub-grid scale model) and artificial (numerics dependent). In this study, the impact of the two main sources of un-desired viscosity is investigated: the mesh refinement and numerical scheme. To do so, three grids containing 11, 33 and 220 million cells for a periodic sector of the combustor are tested as well as centred second (Lax-Wendroff) and third order (TTGC) in space schemes. The turbulence properties (intensity and integral scales) are evaluated based on highly sampled instantaneous solutions and compared between the available simulations. Results show first that the duration of the simulation is important to properly capture the level of turbulence. If short simulations (a few combustor through-times) may be sufficient to evaluate the turbulence intensity, a bias up to 14% is introduced for the turbulence length scales. In terms of calculation set-up, the mesh refinement is found to have a limited influence on the turbulence properties. The numerical scheme influence on the quantities studied here is small, highlighting that the employed schemes dissipation properties are already sufficient for turbulence characterization. Finally, spatially averaged values of turbulence intensity and lengthscale at the combustor exit are almost identically predicted in all cases. However, significant variations from hub to tip are reported, which questions the pertinence to use 0-D turbulence boundary conditions for turbines. Based on the set of simulations discussed in the paper, guidelines can be derived to adequately set-up (mesh, scheme) and run (duration, acquisition frequency) a LES when turbulence evaluation is concerned. As no experimental counterpart to this study is available, the conclusions mainly aim at knowing the possible numerical bias rather than commenting on the predictivity of the approach.


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