Experimental and Numerical Study of a Subsonic Aspirated Cascade

Author(s):  
Antoine Godard ◽  
François Bario ◽  
Stéphane Burguburu ◽  
Francis Lebœuf

This paper presents the validation of a design method for aspirated compressor blades, combining a passive separation control by blade shaping with an active flow control by aspiration. In a first part, a linear aspirated cascade designed according to this method was built and tested at low speed, without and with aspiration. The latter was only applied on the suction surfaces of the blades. Particle Image Velocimetry measurements performed at mid-span of the cascade, in the central passage, showed a complete reattachment of the separated boundary layer on the suction side of the blade. A flow deflection of approximately 65 degrees was achieved requiring an aspirated mass flow rate of 3.3%. However, boundary layer reattachment is effective in a zone centered at mid-span covering 30% of blade span. Flow visualization revealed large corner separation in the presence of aspiration. This is due to the re-establishment of strong pressure gradient on sidewalls of the cascade. No flow control was applied on these zones for optical access purpose. These secondary-flow regions reduced the diffusion occurring within the cascade by nearly 60% in comparison with the design intent. They also increased the expected level of total pressure losses measured by wake traverses downstream of the cascade. In a second part, numerical simulations of the aforementioned experiment were carried out to help the understanding of the experimental results. The simulations were able to reproduce correctly the characteristic flow features, without and with aspiration, observed and measured during the experiment. Thus, they confirmed the potential of this design method developed for aspirated compressor blades, as well as CFD capabilities to simulate the influence of technological effects like suction slots. A uniform and a non-uniform aspiration distribution along the blade span direction were considered during simulations. Suction distribution was found to have a significant impact on the control by aspiration. This design feature, in addition to flow control on endwalls, has to be taken into account in the three-dimensional design of highly loaded aspirated compressor blades.

Author(s):  
Y. Guendogdu ◽  
A. Vorreiter ◽  
J. R. Seume

Aerofoil active flow control has been attempted to increase the permissible loading of boundary layers in gas turbine components. Steady suction and blowing, pulsing and synthetic jets are all means to remove low energy flow, replace momentum deficits, or promote mixing to inhibit boundary layer separation. A curved surface near the trailing edge (“Coanda surface”) is another technique used to control aerofoil boundary layer separation. This paper presents the design of a stator with active flow control for a high speed compressor using a Coanda surface. The Coanda surface is located behind an injection slot on the aerofoil suction side of the first stage of a four-stage high speed research compressor. The design method and the present results are based on steady numerical calculations. The design intent is to reduce the number of vanes. This active flow control is used to maintain the flow exit angle of the reference stator despite the resulting increase in stator loading. It is shown that the solidity of the flow-controlled stator can be decreased by 25% with a blowing rate of 0.5% of the main mass flow.


Author(s):  
Valentin Bettrich ◽  
Martin Bitter ◽  
Reinhard Niehuis

The use of fluidic oscillators for active flow control applications is a proven and efficient concept. For the well-known highly loaded LP turbine profile T161, the total pressure losses could already reduced by 40% at low Reynolds numbers, were usually flow separation occurs. For further improvements of the active flow control concept, it is essential to understand the driving flow phenomena responsible for the loss reduction mechanism, which are discussed in this paper. The results presented are based on experimental investigations on a flat plate with pressure gradient, imposed with an aerodynamically highly loaded low pressure turbine suction side flow and equipped with active flow control. The analogy to the suction side of the T161 is shown and validated against former cascade measurements. Based on the T161 equivalent operating point of Re = 70,000 and a theoretical out flow Mach number of Ma2,th = 0.6, the focus is set on the interaction of the boundary layer flow with high frequency actuation. The chosen actuator, a high frequency coupled fluidic oscillator, is designed to independently adjust mass flow and frequency. The flat plate is equipped with an array of high frequency actuators to control the flow separation. For this study one oscillator operating point at 6.7kHz is presented and the influence on transition and loss reduction compared to the non-actuated case is discussed. This oscillator operating point was found to be most efficient and the steady and unsteady mixing behavior of the high frequency actuator impact and the low pressure turbine like suction side boundary layer flow is investigated in much detail. Depending on the measurement technique, the isentropic Mach number distribution, frequency spectra, standard deviation, skewness and kurtosis are evaluated. The most important results are on the one hand, that the chosen concept is more efficient compared to former studies in means of mass flow investment, which is mainly based on the chosen oscillator outlet position and frequency. On the other hand, in a transonic flow the mixing and interaction of the high frequency pulses and the boundary layer flow require about 10% of the surface length to even establish and about to 30% to be completed. These results of the mixing behavior between actuator and boundary layer for compressible flow conditions help to attain a fundamental understanding for future designs of active flow control concepts.


2011 ◽  
Vol 134 (2) ◽  
Author(s):  
Arne Vorreiter ◽  
Susanne Fischer ◽  
Horst Saathoff ◽  
Rolf Radespiel ◽  
Joerg R. Seume

Airfoil active flow control has been attempted in the past in order to increase the permissible loading of boundary layers in gas turbine components. The present paper presents a stator with active flow control for a high-speed compressor using a Coanda surface near the trailing edge in order to inhibit boundary layer separation. The design intent is to reduce the number of vanes while—in order to ensure a good matching with the downstream rotor—the flow turning angle is kept constant. In a first step, numerical simulations of a linear compressor cascade with circulation control are conducted. The Coanda surface is located behind an injection slot on the airfoil suction side. Small blowing rates lead to a gain in efficiency associated with a rise in static pressure. In a second step, this result is transferred to a four-stage high-speed research compressor, where the circulation control is applied in the first stator. The design method and the first results are based on steady numerical calculations. The analysis of these results shows performance benefits of the concept. For both the cascade and the research compressor, the pressure gain and efficiency are shown as a function of blowing rate and jet power ratio. The comparison is performed based on a dimensionless efficiency, which takes into account the change in power loss.


Author(s):  
Julia Kurz ◽  
Reinhard Niehuis

One application method of active flow control is the exploitation of the interaction between transition and flow separation on a profile. As turbulent flows are able to withstand higher adverse pressure gradients the enforcement of the transition process can be utilized to prevent or to reduce flow separation. This paper focuses on gaining a better understanding of high frequency active flow control (AFC) by fluidic oscillators and its influence on the transition process for a separated boundary layer. Flow control is applied on a highly loaded turbine exit case (TEC) profile which was in particular designed for this application. The profile is investigated in the high-speed cascade wind tunnel at the Bundeswehr University Munich. Significant loss reduction by AFC could be observed by total pressure loss determination in the low Reynolds number regime. In order to gain a better understanding of development of the suction side boundary layer, several boundary layer profiles are determined by hot-wire measurements at six axial positions on the suction side of the profile. Differences between the boundary layer development and the extent of the separation can be detected. Furthermore, a stability analysis of the boundary layer upstream of separation is conducted and compared to the measured frequency spectra.


Author(s):  
A. Vorreiter ◽  
S. Fischer ◽  
H. Saathoff ◽  
R. Radespiel ◽  
J. R. Seume

Airfoil active flow control has been attempted in the past in order to increase the permissible loading of boundary layers in gas turbine components. The present paper presents a stator with active flow control for a high speed compressor using a Coanda surface near the trailing edge in order to inhibit boundary layer separation. The design intent is to reduce the number of vanes while — in order to ensure a good matching with the downstream rotor — the flow turning angle is kept constant. In a first step, numerical simulations of a linear compressor cascade with circulation control are conducted. The Coanda surface is located behind an injection slot on the airfoil suction side. Small blowing rates lead to a gain in efficiency associated with a rise in static pressure. In a second step, this result is transferred to a 4-stage high speed research compressor, where the circulation control is applied in the first stator. The design method and the first results are based on steady numerical calculations. The analysis of these results shows performance benefits of the concept. For both, the cascade and the research compressor, the pressure gain and efficiency are shown as a function of blowing rate and jet power ratio. The comparison is performed based on a dimensionless efficiency which takes into account the change of power loss.


Author(s):  
Karsten Liesner ◽  
Robert Meyer

An experimental study is presented in which passive and active flow control are combined in a way that they complement and support one other. Secondary flow control using boundary layer fences is combined with a boundary layer suction in a compressor cascade at high Mach numbers. Inflow Mach number of 0.67 and Reynolds number (based on chord length) of 560.000 assure realistic conditions. The cascade, equipped with five stator vanes of NACA65 K48 type is used in an ambient condition measurement environment. Pressure measurements form the basis of the experimental investigations, flow visualization is used to obtain insight into the topology of the flow field. The boundary layer fences installed on the suction side of the vanes create a region of low-loss two dimensional flow in the center of the passage. A region of high flow loss is generated at the side wall between wall and BL fence. This region is treated with through-wall boundary layer suction as used in previous investigations. This helps stabilize the flow near the wall and prevent large separated areas. The total pressure loss is reduced remarkably and the outflow becomes more two-dimensional compared to the reference measurement and even compared to the measurement with suction applied without BL fences. The application of boundary layer fences on flow-suction experiments allows obtaining the same loss reduction gains by using lower amounts of suction.


2021 ◽  
Author(s):  
Benjamin Fietzke ◽  
Rudibert King ◽  
Jan Mihalyovics ◽  
Dieter Peitsch

Abstract Novel pressure gain combustion concepts invoke periodic flow disturbances in a gas turbine’s last compressor stator row. This contribution presents studies of mitigation efforts on the effects of these periodic disturbances on an annular compressor stator rig. The passages were equipped with pneumatic Active Flow Control (AFC) influencing the stator blade’s suction side, and a rotating throttling disc downstream of the passages inducing periodic disturbances. For steady blowing, it is shown that with increasing actuation amplitudes Cμ, the extension of a hub corner vortex deteriorating the suction side flow can be reduced, resulting in an increased static pressure rise coefficient Cp of a passage. The effects of the induced periodic disturbances could not be addressed intrinsically, by using steady blowing actuation, Considering a corrected total pressure loss coefficient ζ*, which includes the actuation effort, the stator row’s efficiency decreases with higher cμ due to the increasing costs of the actuation mass flow. Therefore, a closed-loop approach is presented to address the effects of the disturbances more specifically, thus lowering the actuation cost, i.e., mass flow. For this, a Repetitive Model Predictive Control (RMPC) was applied, taking advantage of the periodic nature of the induced disturbances. The presented RMPC formulation is restricted to a binary control domain to account for the used solenoid valves’ switching character. An efficient implementation of the optimization within the RMPC is presented, which ensures real-time capability. As a result, Cp increases in a similar magnitude but with a lower actuation mass flow of up to 66%, resulting in a much lower ζ* for similar values of cμ.


1990 ◽  
Vol 34 (01) ◽  
pp. 38-47
Author(s):  
R. Latorre ◽  
R. Baubeau

One of the difficulties in hydrofoil model tests is the relatively low Reynolds number of the test piece and the presence of the test section walls. This paper presents the results of systematic calculations of the potential flow field of NA 4412 and NACA 16-012 hydrofoil in a test section with wall-to-chord ratios h/c -1.0. The corresponding boundary-layer calculations using the CERT calculation scheme are presented to show the influence of the nearby walls on shifting the location of the boundary-layer laminar-turbulent separation as well as turbulent separation. By introducing an effective angle of attack, it is possible to obtain close agreement in the calculated and measured suction side pressure distortion as well as the locations of the boundary-layer separation and transition.


Author(s):  
Anil K. Tolpadi ◽  
Mark E. Braaten

An important requirement in the design of an inlet duct of a turboprop engine is the ability to provide foreign object damage protection. A possible method for providing this protection is to include a bypass branch duct as an integral part of the main inlet duct. This arrangement would divert ingested debris away from the engine through the bypass. However, such an arrangement could raise the possibility of separated flow in the inlet, which in turn can increase pressure losses if not properly accounted for during the design. A fully elliptic three-dimensional body-fitted computational fluid dynamics (CFD) code based on pressure correction techniques has been developed that has the capability of performing multiple block grid calculations compatible with present day turboshaft and turboprop branched inlet ducts. Calculations are iteratively performed between sets of overlapping grids with one grid representing the main duct and a second grid representing the branch duct. Both the grid generator and the flow solver have been suitably developed to achieve this capability. The code can handle multiple branches in the flow. Using the converged flow field from this code, another program was written to perform a particle trajectory analysis. Numerical solutions were obtained on a supercomputer for a typical branched duct for which experimental flow and pressure measurements were also made. The flow separation zones predicted by the calculations were found to be in good agreement with those observed in the experimental tests. The total pressure recovery factors measured in the experiments were also compared with those obtained numerically. Within the limits of the grid resolution and the turbulence model, the agreement was found to be fairly good. In order to simulate the path of debris entering the duct, the trajectories of spherical particles of different sizes introduced at the inlet were determined.


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