Numerical Investigations of the Efficiency of Circulation Control in a Compressor Stator

2011 ◽  
Vol 134 (2) ◽  
Author(s):  
Arne Vorreiter ◽  
Susanne Fischer ◽  
Horst Saathoff ◽  
Rolf Radespiel ◽  
Joerg R. Seume

Airfoil active flow control has been attempted in the past in order to increase the permissible loading of boundary layers in gas turbine components. The present paper presents a stator with active flow control for a high-speed compressor using a Coanda surface near the trailing edge in order to inhibit boundary layer separation. The design intent is to reduce the number of vanes while—in order to ensure a good matching with the downstream rotor—the flow turning angle is kept constant. In a first step, numerical simulations of a linear compressor cascade with circulation control are conducted. The Coanda surface is located behind an injection slot on the airfoil suction side. Small blowing rates lead to a gain in efficiency associated with a rise in static pressure. In a second step, this result is transferred to a four-stage high-speed research compressor, where the circulation control is applied in the first stator. The design method and the first results are based on steady numerical calculations. The analysis of these results shows performance benefits of the concept. For both the cascade and the research compressor, the pressure gain and efficiency are shown as a function of blowing rate and jet power ratio. The comparison is performed based on a dimensionless efficiency, which takes into account the change in power loss.

Author(s):  
A. Vorreiter ◽  
S. Fischer ◽  
H. Saathoff ◽  
R. Radespiel ◽  
J. R. Seume

Airfoil active flow control has been attempted in the past in order to increase the permissible loading of boundary layers in gas turbine components. The present paper presents a stator with active flow control for a high speed compressor using a Coanda surface near the trailing edge in order to inhibit boundary layer separation. The design intent is to reduce the number of vanes while — in order to ensure a good matching with the downstream rotor — the flow turning angle is kept constant. In a first step, numerical simulations of a linear compressor cascade with circulation control are conducted. The Coanda surface is located behind an injection slot on the airfoil suction side. Small blowing rates lead to a gain in efficiency associated with a rise in static pressure. In a second step, this result is transferred to a 4-stage high speed research compressor, where the circulation control is applied in the first stator. The design method and the first results are based on steady numerical calculations. The analysis of these results shows performance benefits of the concept. For both, the cascade and the research compressor, the pressure gain and efficiency are shown as a function of blowing rate and jet power ratio. The comparison is performed based on a dimensionless efficiency which takes into account the change of power loss.


Author(s):  
Y. Guendogdu ◽  
A. Vorreiter ◽  
J. R. Seume

Aerofoil active flow control has been attempted to increase the permissible loading of boundary layers in gas turbine components. Steady suction and blowing, pulsing and synthetic jets are all means to remove low energy flow, replace momentum deficits, or promote mixing to inhibit boundary layer separation. A curved surface near the trailing edge (“Coanda surface”) is another technique used to control aerofoil boundary layer separation. This paper presents the design of a stator with active flow control for a high speed compressor using a Coanda surface. The Coanda surface is located behind an injection slot on the aerofoil suction side of the first stage of a four-stage high speed research compressor. The design method and the present results are based on steady numerical calculations. The design intent is to reduce the number of vanes. This active flow control is used to maintain the flow exit angle of the reference stator despite the resulting increase in stator loading. It is shown that the solidity of the flow-controlled stator can be decreased by 25% with a blowing rate of 0.5% of the main mass flow.


Author(s):  
Julia Kurz ◽  
Reinhard Niehuis

One application method of active flow control is the exploitation of the interaction between transition and flow separation on a profile. As turbulent flows are able to withstand higher adverse pressure gradients the enforcement of the transition process can be utilized to prevent or to reduce flow separation. This paper focuses on gaining a better understanding of high frequency active flow control (AFC) by fluidic oscillators and its influence on the transition process for a separated boundary layer. Flow control is applied on a highly loaded turbine exit case (TEC) profile which was in particular designed for this application. The profile is investigated in the high-speed cascade wind tunnel at the Bundeswehr University Munich. Significant loss reduction by AFC could be observed by total pressure loss determination in the low Reynolds number regime. In order to gain a better understanding of development of the suction side boundary layer, several boundary layer profiles are determined by hot-wire measurements at six axial positions on the suction side of the profile. Differences between the boundary layer development and the extent of the separation can be detected. Furthermore, a stability analysis of the boundary layer upstream of separation is conducted and compared to the measured frequency spectra.


2012 ◽  
Vol 134 (6) ◽  
Author(s):  
Christoph Gmelin ◽  
Vincent Zander ◽  
Martin Hecklau ◽  
Frank Thiele ◽  
Wolfgang Nitsche ◽  
...  

This paper presents experimental and numerical results for a highly loaded, low speed, linear compressor cascade with active flow control. Three active flow control concepts employing steady jets, pulsed jets, and zero mass flow jets (synthetic jets) are investigated at two different forcing locations: at the end walls and the blade suction side. Investigations are performed at the design incidence for jet-to-inlet velocity ratios of approximately 0.7 to 3.0 and two different Reynolds numbers. Detailed flow field data are collected using a five-hole pressure probe, pressure tabs on the blade surfaces, and time-resolved particle image velocimetry. Unsteady Reynolds-Averaged Navier-Stokes simulations are performed for a wide range of flow control parameters. The experimental and numerical results are used to understand the interaction between the jet and the passage flow. Variation of jet amplitude, forcing frequency and blowing angle of the different control concepts at both locations allows determination of beneficial control parameters and offers a comparison between similar control approaches. This paper combines the advantages of an expensive yet reliable experiment and a fast but limited numerical simulation. Excellent agreement in control effectiveness is found between experiment and simulation.


Author(s):  
Christoph Gmelin ◽  
Vincent Zander ◽  
Martin Hecklau ◽  
Frank Thiele ◽  
Wolfgang Nitsche ◽  
...  

The paper presents experimental and numerical results for a highly loaded, low speed, linear compressor cascade with active flow control. Three active flow control concepts by means of steady jets, pulsed jets, and zero mass flow jets (synthetic jets) are investigated at two different forcing locations, i.e. at the end walls and the blade suction side. Investigations are performed at the design incidence for jet-to-inlet velocity ratios from approximately 0.7 to 3.0 and two different Reynolds numbers. Detailed flow field data are collected using a five-hole pressure probe, pressure tabs on the blade surfaces, and time-resolved particle image velocimetry. Unsteady Reynolds-Averaged Navier-Stokes simulations are performed for a wide range of flow control parameters. The experimental and numerical results are used to understand the interaction between the jet and the passage flow. Variation of jet amplitude, forcing frequency, and blowing angle of the different control concepts at both locations allows determination of beneficial control parameters and offers a comparison between similar control approaches. The paper combines the advantages of an expensive but accurate experiment and a fast but limited numerical simulation.


Author(s):  
Karsten Liesner ◽  
Robert Meyer

An experimental study is presented in which passive and active flow control are combined in a way that they complement and support one other. Secondary flow control using boundary layer fences is combined with a boundary layer suction in a compressor cascade at high Mach numbers. Inflow Mach number of 0.67 and Reynolds number (based on chord length) of 560.000 assure realistic conditions. The cascade, equipped with five stator vanes of NACA65 K48 type is used in an ambient condition measurement environment. Pressure measurements form the basis of the experimental investigations, flow visualization is used to obtain insight into the topology of the flow field. The boundary layer fences installed on the suction side of the vanes create a region of low-loss two dimensional flow in the center of the passage. A region of high flow loss is generated at the side wall between wall and BL fence. This region is treated with through-wall boundary layer suction as used in previous investigations. This helps stabilize the flow near the wall and prevent large separated areas. The total pressure loss is reduced remarkably and the outflow becomes more two-dimensional compared to the reference measurement and even compared to the measurement with suction applied without BL fences. The application of boundary layer fences on flow-suction experiments allows obtaining the same loss reduction gains by using lower amounts of suction.


Author(s):  
Maria Grazia De Giorgi ◽  
Stefania Traficante ◽  
Carla De Luca ◽  
Daniela Bello ◽  
Antonio Ficarella

In this work a CFD analysis is applied to study the suppression of the boundary layer separation into a highly-loaded subsonic compressor stator cascade, by different active flow control techniques. Active flow control techniques have the potential to delay separation and to increase the pressure ratio. In particular three different techniques have been applied: the actuation by steady jet, by zero net mass flux Synthetic Jet (SJA) and by plasma actuator. Several works have investigated the use of synthetic jet and plasma actuators on the airfoil, but only few studies have compared the effect of these devices. Concerning the synthetic jet actuator, a suction/blowing type boundary condition is used, imposing a prescribed sinusoidal velocity depending on velocity amplitude, jet frequency and jet angle of ejection with respect to the wall. Concerning the plasma actuation, the effect is modeled into numerical flow solvers by adding the paraelectric force that represents the plasma force into the momentum equation. The plasma, generated by Dielectric Barrier Discharge, acts as a momentum source to the boundary layer allowing it to remain attached throughout a larger portion of the airfoil. The time-averaged body force component, acting on the fluid, depends on the frequency and on the applied voltage, the charge density, the electrical field and the dimensional properties of the actuator, like width of the electrodes and gap between the electrodes. Using this numerical model, the effect of plasma actuators to suppress the flow separation over the blade has been investigated, increasing the turbo-machinery performance too. Finally, the comparison between the different actuation devices shows that, reducing the secondary flow structures, each actuation technique beneficially affects the performance of the stator compressor cascade, even if in the steady jet the costs are relevant.


Author(s):  
Marcel Staats ◽  
Wolfgang Nitsche

We present results of experiments on a periodically unsteady compressor stator flow of the type which would be expected in consequence of pulsed combustion. A Reynolds number of Re = 600000 was used for the investigations. The experiments were conducted on the two-dimensional low-speed compressor testing facility in Berlin. A choking device downstream the trailing edges induced a periodic non-steady outflow condition to each stator vane which simulated the impact of a pressure gaining combuster downstream from the last stator. The Strouhal number of the periodic disturbance was Sr = 0.03 w.r.t. the stator chord length. Due to the periodic non-steady outflow condition, the flow-field suffers from periodic flow separation phenomena, which were managed by means of active flow control. In our case, active control of the corner separation was applied using fluidic actuators based on the principle of fluidic amplification. The flow separation on the centre region of the stator blade was suppressed by means of a fluidic blade actuator leading to an overall time-averaged loss reduction of 11.5%, increasing the static pressure recovery by 6.8% while operating in the non-steady regime. Pressure measurements on the stator blade and the wake as well as PIV data proved the beneficial effect of the active flow control application to the flow field and the improvement of the compressor characteristics. The actuation efficiency was evaluated by two figures of merit introduced in this contribution.


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