Experimental and Analytical Study on the Operation Characteristics of the AHAT System

Author(s):  
Hidefumi Araki ◽  
Tomomi Koganezawa ◽  
Chihiro Myouren ◽  
Shinichi Higuchi ◽  
Toru Takahashi ◽  
...  

Operational flexibility, such as faster start-up time or faster load change rate, and higher thermal efficiency, have become more and more important for recent thermal power systems. The AHAT (advanced humid air turbine) system has been studied to improve operational flexibility and thermal efficiency of the gas turbine power generation system. AHAT is an original system which substitutes the WAC (water atomization cooling) system for the intercooler system of the HAT cycle. A 3MW pilot plant, which is composed of a gas turbine, a humidification tower, a recuperator and a water recovery system, was built in 2006 to verify feasibility of the AHAT system. In this paper, ambient temperature effects, part-load characteristics and start-up characteristics of the AHAT system were studied both experimentally and analytically. Also, change in heat transfer characteristics of the recuperator of the 3MW pilot plant was evaluated from November 2006 to February 2010. Ambient temperature effects and part-load characteristics of the 3MW pilot plant were compared with heat and material balance calculation results. Then, these characteristics of the AHAT and the CC (combined cycle) systems were compared assuming they were composed of mid-sized industrial gas turbines. The measured cold start-up time of the 3MW AHAT pilot plant was about 60min, which was dominated by the heat capacities of the plant equipment. The gas turbine was operated a total of 34 times during this period (November 2006 to February 2010), but no interannual changes were observed in pressure drops, temperature effectiveness, and the overall heat transfer coefficient of the recuperator.

Author(s):  
Hidefumi Araki ◽  
Tomomi Koganezawa ◽  
Chihiro Myouren ◽  
Shinichi Higuchi ◽  
Toru Takahashi ◽  
...  

Operational flexibility, such as faster start-up time or faster load change rate, and higher thermal efficiency, have become more and more important for recent thermal power systems. The advanced humid air turbine (AHAT) system has been studied to improve operational flexibility and thermal efficiency of the gas turbine power generation system. Advanced humid air turbine is an original system which substitutes the water atomization cooling (WAC) system for the intercooler system of the HAT cycle. A 3 MW pilot plant, which is composed of a gas turbine, a humidification tower, a recuperator and a water recovery system, was built in 2006 to verify feasibility of the AHAT system.In this paper, ambient temperature effects, part-load characteristics and start-up characteristics of the AHAT system were studied both experimentally and analytically. Also, change in heat transfer characteristics of the recuperator of the 3 MW pilot plant was evaluated from Nov. 2006 to Feb. 2010. Ambient temperature effects and part-load characteristics of the 3 MW pilot plant were compared with heat and material balance calculation results. Then, these characteristics of the AHAT and the combined cycle (CC) systems were compared assuming they were composed of mid-sized industrial gas turbines.The measured cold start-up time of the 3 MW AHAT pilot plant was about 60 min, which was dominated by the heat capacities of the plant equipment. The gas turbine was operated a total of 34 times during this period (Nov. 2006 to Feb. 2010), but no interannual changes were observed in pressure drops, temperature effectiveness, and the overall heat transfer coefficient of the recuperator.


Author(s):  
Daniel Guyot ◽  
Thiemo Meeuwissen ◽  
Dieter Rebhan

Reducing gas turbine emissions and increasing their operational flexibility are key targets in today’s gas turbine market. In order to further reduce emissions and increase the operational flexibility of its GT24, Alstom has introduced an internally staged premix system into the GT24’s EV combustor. This system features a rich premix mode for GT start-up and a lean premix mode for GT loading and baseload operation. The fuel gas is injected through two premix stages, one injecting fuel into the burner air slots and one injecting fuel into the centre of the burner cone. Both premix stages are in continuous operation throughout the entire operating range, i.e. from ignition to baseload, thus eliminating the previously used pilot operation during start-up with its diffusion-type flame and high levels of NOx formation. The staged EV combustion concept is today a standard on the current GT26 and GT24. The EV burners of the GT26 are identical to the GT24 and fully retrofittable into existing GT24 engines. Furthermore, engines operating only on fuel gas (i.e. no fuel oil operation) no longer require a nitrogen purge and blocking air system so that this system can be disconnected from the GT. Only minor changes to the existing GT24 EV combustor and fuel distribution system are required. This paper presents validation results for the staged EV burner obtained in a single burner test rig at full engine pressure, and in a GT24 field engine, which had been upgraded with the staged EV burner technology in order to reduce emissions and extend the combustor’s operational behavior.


Author(s):  
Mohsen Ghazikhani ◽  
Nima Manshoori ◽  
Davood Tafazoli

An industrial gas turbine has the characteristic that turbine output decreases on hot summer days when electricity demand peaks. For GE-F5 gas turbines of Mashad Power Plant when ambient temperature increases 1° C, compressor outlet temperature increases 1.13° C and turbine exhaust temperature increases 2.5° C. Also air mass flow rate decreases about 0.6 kg/sec when ambient temperature increases 1° C, so it is revealed that variations are more due to decreasing in the efficiency of compressor and less due to reduction in mass flow rate of air as ambient temperature increases in constant power output. The cycle efficiency of these GE-F5 gas turbines reduces 3 percent with increasing 50° C of ambient temperature, also the fuel consumption increases as ambient temperature increases for constant turbine work. These are also because of reducing in the compressor efficiency in high temperature ambient. Steam injection in gas turbines is a way to prevent a loss in performance of gas turbines caused by high ambient temperature and has been used for many years. VODOLEY system is a steam injection system, which is known as a self-sufficient one in steam production. The amount of water vapor in combustion products will become regenerated in a contact condenser and after passing through a heat recovery boiler is injected in the transition piece after combustion chamber. In this paper the influence of steam injection in Mashad Power Plant GE-F5 gas turbine parameters, applying VODOLEY system, is being observed. Results show that in this turbine, the turbine inlet temperature (T3) decreases in a range of 5 percent to 11 percent depending on ambient temperature, so the operating parameters in a gas turbine cycle equipped with VODOLEY system in 40° C of ambient temperature is the same as simple gas turbine cycle in 10° C of ambient temperature. Results show that the thermal efficiency increases up to 10 percent, but Back-Work ratio increases in a range of 15 percent to 30 percent. Also results show that although VODOLEY system has water treatment cost but by using this system the running cost will reduce up to 27 percent.


1982 ◽  
Vol 104 (1) ◽  
pp. 194-201 ◽  
Author(s):  
R. K. Agrawal ◽  
M. Yunis

The paper describes a generalized mathematical model to estimate gas turbine performance in the starting regime of the engine. These estimates are then used to calculate the minimum engine starting torque requirements, thereby defining the specifications for the aircraft starting system. Alternatively, the model can also be used to estimate the start up time at any ambient temperature or altitude for a given engine/aircraft starting system combination.


2005 ◽  
Vol 127 (2) ◽  
pp. 358-368 ◽  
Author(s):  
Shoko Ito ◽  
Hiroshi Saeki ◽  
Asako Inomata ◽  
Fumio Ootomo ◽  
Katsuya Yamashita ◽  
...  

In this paper we describe the conceptual design and cooling blade development of a 1700°C-class high-temperature gas turbine in the ACRO-GT-2000 (Advanced Carbon Dioxide Recovery System of Closed-Cycle Gas Turbine Aiming 2000 K) project. In the ACRO-GT closed cycle power plant system, the thermal efficiency aimed at is more than 60% of the higher heating value of fuel (HHV). Because of the high thermal efficiency requirement, the 1700°C-class high-temperature gas turbine must be designed with the minimum amount of cooling and seal steam consumption. The hybrid cooling scheme, which is a combination of closed loop internal cooling and film ejection cooling, was chosen from among several cooling schemes. The elemental experiments and numerical studies, such as those on blade surface heat transfer, internal cooling channel heat transfer, and pressure loss and rotor coolant passage distribution flow phenomena, were conducted and the results were applied to the conceptual design advancement. As a result, the cooling steam consumption in the first stage nozzle and blade was reduced by about 40% compared with the previous design that was performed in the WE-NET (World Energy Network) Phase-I.


1978 ◽  
Vol 100 (2) ◽  
pp. 294-302 ◽  
Author(s):  
D. J. Arnold ◽  
O. E. Balje

Radial turbines are used predominantly for turbo-charges where the geometry is frequently compromised to favor low fabrications costs. Theoretical as well as experimental investigations have shown that the efficiency potential of radial turbines is as high as the efficiency potential of high reaction axial turbines. Structural and heat transfer studies on radial turbines show that the highest stresses in “deep scalloped” radial rotors occur at locations where the metal temperature is considerably lower than at rotor inlet. Thus the maximum allowable gas inlet temperature for radial turbines is several hundred degrees higher than for high-reaction axial turbines. This difference tends to increase with increasing expansion ratios, at least up to expansion ratios of 10:1. Since the thermal efficiency of typical gas turbine cycles increases with increasing gas temperatures and increasing expansion ratios, it results that the application of uncooled radial turbines will yield cycle efficiencies which are not obtainable with uncooled axial turbines.


Author(s):  
Toru Takahashi ◽  
Yutaka Watanabe ◽  
Hidefumi Araki ◽  
Takashi Eta

Humid air gas turbine systems that are regenerative cycle using humidified air can achieve higher thermal efficiency than gas turbine combined cycle power plant (GTCC) even though they do not require a steam turbine, a high combustion temperature, or a high pressure ratio. In particular, the advanced humid air gas turbine (AHAT) system appears to be highly suitable for practical use because its composition is simpler than that of other systems. Moreover, the difference in thermal efficiency between AHAT and GTCC is greater for small and medium-size gas turbines. To verify the system concept and the cycle performance of the AHAT system, a 3MW-class pilot plant was constructed that consists of a gas turbine with a two-stage centrifugal compressor, a two-stage axial turbine, a reverse-flow-type single-can combustor, a recuperator, a humidification tower, a water recovery tower, and other components. As a result of an operation test, the planned power output of 3.6MW was achieved, so that it has been confirmed the feasibility of the AHAT as a power-generating system. In this study, running tests on the AHAT pilot plant is carried out over one year, and various characteristics such as the effect of changes in ambient temperature, part-load characteristics, and start-up characteristics were clarified by analyzing the data obtained from the running tests.


Author(s):  
Rex K.C Amadi ◽  
Charles David

This research is based on the thermodynamic performance of a gas turbine power plant.  It considered the variation of operating conditions, i.e. the ambient temperature, the compressor outlet temperature, pressure ratio, etc. on the performance of the gas turbine thermal efficiency, turbine work, compressor work, etc. which were derived and analyzed.  The Gross (higher) calorific values at constant pressure () heat of combustion in a flow process from state 1 to state 2 was considered and used to analyze our thermal efficiency.  The results show that the ambient temperature and air to fuel ratio strongly influence the turbine work, compressor work and thermal efficiency.  In addition, the thermal efficiency and power decreases linearly with increase of the ambient temperature.  However, the efficiency analyzed when the calorific parameters were considered was higher than the efficiency when the basic thermodynamic theories (first and second law principles) were used.  The first ranges between 31% to 33, while the second ranges between 28% to 32% under the same ambient temperature conditions


Author(s):  
Dirk Therkorn ◽  
Martin Gassner ◽  
Vincent Lonneux ◽  
Mengbin Zhang ◽  
Stefano Bernero

Highly competitive and volatile energy markets are currently observed, as resulting from the increased use of intermittent renewable sources. Gas turbine combined cycle power plants (CCPP) owners therefore require reliable, flexible capacity with fast response time to the grid, while being compliant with environmental limitations. In response to these requirements, a new operation concept was developed to extend the operational flexibility by reducing the achievable Minimum Environmental Load (MEL), usually limited by increasing pollutant emissions. The developed concept exploits the unique feature of the GT24/26 sequential combustion architecture, where low part load operation is only limited by CO emissions produced by the reheat (SEV) burners. A significant reduction of CO below the legal limits in the Low Part Load (LPL) range is thereby achieved by individually switching the SEV burners with a new operation concept that allows to reduce load without needing to significantly reduce both local hot gas temperatures and CCPP efficiency. Comprehensive assessments of the impact on operation, emissions and lifetime were performed and accompanied by extensive testing with additional validation instrumentation. This has confirmed moderate temperature spreads in the downstream components, which is a benefit of sequential combustion technology due to the high inlet temperature into the SEV combustor. The following commercial implementation in the field has proven a reduction of MEL down to 26% plant load, corresponding to 18% gas turbine load. The extended operation range is emission compliant and provides frequency response capability at high plant efficiency. The experience accumulated over more than one year of successful commercial operation confirms the potential and reliability of the concept, which the customers are exploiting by regularly operating in the LPL range.


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