Aerodynamic Performance of a Very High Lift LP Turbine Blade With Emphasis on Separation Prediction

Author(s):  
Re´gis Houtermans ◽  
Thomas Coton ◽  
Tony Arts

The present paper is based on an experimental study of a front loaded very high lift low pressure turbine blade designed at the VKI. The experiments have been carried out in a low speed wind tunnel over a wide operating range of incidence and Reynolds number. The aim of the study is to characterize the flow through the cascade in terms of losses, mean outlet flow angle and secondary flows. At low inlet freestream turbulence intensity, a laminar separation bubble is present, and a prediction model for a separated flow mode of transition has been developed.

2004 ◽  
Vol 126 (3) ◽  
pp. 406-413 ◽  
Author(s):  
Re´gis Houtermans ◽  
Thomas Coton ◽  
Tony Arts

The present paper is based on an experimental study of a front-loaded very high lift, low pressure turbine blade designed at the VKI. The experiments have been carried out in a low-speed wind tunnel over a wide operating range of incidence and Reynolds number. The aim of the study is to characterize the flow through the cascade in terms of losses, mean outlet flow angle, and secondary flows. At low inlet freestream turbulence intensity, a laminar separation bubble is present, and a prediction model for a separated flow mode of transition has been developed.


Author(s):  
Fabio Bigoni ◽  
Roberto Maffulli ◽  
Tony Arts ◽  
Tom Verstraete

The scope of this work is to perform a single-objective optimization of the high-lift and aft-loaded T2 low pressure turbine blade profile previously designed at the von Karman Institute for Fluid Dynamics (VKI). At correct engine Mach and Reynolds numbers and for a uniform inflow at low turbulence level, a laminar separation bubble occurs in the decelerating part of the suction side. The main goal of the optimization is to obtain a high-lift and aft-loaded blade characterized by lower aerodynamic losses with respect to the original profile. The optimization uses a metamodel-assisted Differential Evolution algorithm, with an Ordinary Kriging metamodel performing the low-fidelity evaluations and Numeca FINE/Turbo for the high-fidelity ones. The numerical results relative to the optimized profile are compared with those obtained for the baseline profile, in order to highlight the improvements on the blade aerodynamic performance coming from the optimization process.


Author(s):  
Michele Marconcini ◽  
Filippo Rubechini ◽  
Roberto Pacciani ◽  
Andrea Arnone ◽  
Francesco Bertini

Low pressure turbine airfoils of the present generation usually operate at subsonic conditions, with exit Mach numbers of about 0.6. To reduce the costs of experimental programs it can be convenient to carry out measurements in low speed tunnels in order to determine the cascades performance. Generally speaking, low speed tests are usually carried out on airfoils with modified shape, in order to compensate for the effects of compressibility. A scaling procedure for high-lift, low pressure turbine airfoils to be studied in low speed conditions is presented and discussed. The proposed procedure is based on the matching of a prescribed blade load distribution between the low speed airfoil and the actual one. Such a requirement is fulfilled via an Artificial Neural Network (ANN) methodology and a detailed parameterization of the airfoil. A RANS solver is used to guide the redesign process. The comparison between high and low speed profiles is carried out, over a wide range of Reynolds numbers, by using a novel three-equation, transition-sensitive, turbulence model. Such a model is based on the coupling of an additional transport equation for the so-called laminar kinetic energy (LKE) with the Wilcox k–ω model and it has proven to be effective for transitional, separated-flow configurations of high-lift cascade flows.


2012 ◽  
Vol 135 (1) ◽  
Author(s):  
Jerrit Dähnert ◽  
Christoph Lyko ◽  
Dieter Peitsch

Based on detailed experimental work conducted at a low speed test facility, this paper describes the transition process in the presence of a separation bubble with low Reynolds number, low free-stream turbulence, and steady main flow conditions. A pressure distribution has been created on a long flat plate by means of a contoured wall opposite of the plate, matching the suction side of a modern low-pressure turbine aerofoil. The main flow conditions for four Reynolds numbers, based on suction surface length and nominal exit velocity, were varied from 80,000 to 300,000, which covers the typical range of flight conditions. Velocity profiles and the overall flow field were acquired in the boundary layer at several streamwise locations using hot-wire anemometry. The data given is in the form of contours for velocity, turbulence intensity, and turbulent intermittency. The results highlight the effects of Reynolds number, the mechanisms of separation, transition, and reattachment, which feature laminar separation-long bubble and laminar separation-short bubble modes. For each Reynolds number, the onset of transition, the transition length, and the general characteristics of separated flow are determined. These findings are compared to the measurement results found in the literature. Furthermore, the experimental data is compared with two categories of correlation functions also given in the literature: (1) correlations predicting the onset of transition and (2) correlations predicting the mode of separated flow transition. Moreover, it is shown that the type of instability involved corresponds to the inviscid Kelvin-Helmholtz instability mode at a dominant frequency that is in agreement with the typical ranges occurring in published studies of separated and free-shear layers.


Author(s):  
P. González ◽  
I. Ulizar ◽  
R. Vázquez ◽  
H. P. Hodson

Nowadays there is a big effort toward improving the low pressure turbine efficiency even to the extent of penalising other relevant design parameters. LP turbine efficiency influences SFC more than other modules in the engine. Most of the research has been oriented to reduce profile losses, modifying the suction surface, the pressure surface or the three-dimensional regions of the flow. To date, the pressure surface has received very little attention. The dependence of the profile losses on the behaviour of both pressure and suction surfaces has been investigated for the case of a high lift design that is representative of a modern civil engine LP turbine. The experimental work described in this paper consists on two different sets of experiments: the first one concluded an improved pressure surface definition and the second set was oriented to achieve further improvement in losses modifying the profile suction surface. Three profiles were designed and tested over a range of conditions. The first profile is a thin-solid design. This profile has a large pressure side separation bubble extending from near the leading edge to mid-chord. The second profile is a hollow design with the same suction surface as the first one but avoiding pressure surface separation. The third one is also a hollow design with the same pressure surface as the second profile but more aft loaded suction surface. The study is part of a wider on-going research programme covering the effects of the different design parameters on losses. The paper describes the experiments conducted in a low-speed linear cascade facility. It gathers together steady and unsteady loss measurements by wake traverse and surface pressure distributions for all the profiles. It is shown that thick profiles generate only around 90% of the losses of a thin-solid profile with the same suction surface. The results support the idea of an optimum axial position for the peak Mach number. Caution is recommended as profile aft loading would not be a completely secure method for reducing losses.


Author(s):  
Jerrit Da¨hnert ◽  
Christoph Lyko ◽  
Dieter Peitsch

Based on detailed experimental work conducted at a low speed test facility, this paper describes the transition process in the presence of a separation bubble with low Reynolds number, low free-stream turbulence, and steady main flow conditions. A pressure distribution has been created on a long flat plate by means of a contoured wall opposite of the plate, matching the suction side of a modern low-pressure turbine aerofoil. The main flow conditions for four Reynolds numbers, based on suction surface length and nominal exit velocity, were varied from 80,000 to 300,000, which covers the typical range of flight conditions. Velocity profiles and the overall flow field were acquired in the boundary layer at several streamwise locations using hot-wire anemometry. The data given is in the form of contours for velocity, turbulence intensity, and turbulent intermittency. The results highlight the effects of Reynolds number, the mechanisms of separation, transition, and reattachment, which feature laminar separation-long bubble and laminar separation-short bubble modes. For each Reynolds number, the onset of transition, the transition length, and the general characteristics of separated flow are determined. These findings are compared to the measurement results found in the literature. Furthermore, the experimental data is compared with two categories of correlation functions also given in the open literature: (1) correlations predicting the onset of transition and (2) correlations predicting the mode of separated flow transition. Moreover, it is shown that the type of instability involved corresponds to the inviscid Kelvin-Helmholtz instability mode at a dominant frequency that is in agreement with the typical ranges occurring in published studies of separated and free-shear layers.


Author(s):  
Jenny Baumann ◽  
Ulrich Rist ◽  
Martin Rose ◽  
Tobias Ries ◽  
Stephan Staudacher

The reduction of blade counts in the LP turbine is one possibility to cut down weight and therewith costs. At low Reynolds numbers the suction side laminar boundary layer of high lift LP turbine blades tends to separate and hence cause losses in turbine performance. To limit these losses, the control of laminar separation bubbles has been the subject of many studies in recent years. A project is underway at the University of Stuttgart that aims to suppress laminar separation at low Reynolds numbers (60,000) by means of actuated transition. In an experiment a separating flow is influenced by disturbances, small in amplitude and of a certain frequency, which are introduced upstream of the separation point. Small existing disturbances are therewith amplified, leading to earlier transition and a more stable boundary layer. The separation bubble thus gets smaller without need of a high air mass flow as for steady blowing or pulsed vortex generating jets. Frequency and amplitude are the parameters of actuation. The non-dimensional actuation frequency is varied from 0.2 to 0.5, whereas the normalized amplitude is altered between 5, 10 and 25% of the free stream velocity. Experimental investigations are made by means of PIV and hot wire measurements. Disturbed flow fields will be compared to an undisturbed one. The effectiveness of the presented boundary layer control will be compared to those of conventional ones. Phase-logged data will give an impression of the physical processes in the actuated flow.


Author(s):  
Thomas Coton ◽  
Tony Arts ◽  
Michae¨l Lefebvre ◽  
Nicolas Liamis

An experimental and numerical study was performed about the influence of incoming wakes and the calming effect on a very high lift low pressure turbine rotor blade. The first part of the paper describes the experimental determination of the pressure loss coefficient and the heat transfer around the blade mounted in a high speed linear cascade. The cascade is exposed to incoming wakes generated by high speed rotating bars. Their aim is to act upon the transition/separation phenomena. The measurements were conducted at a constant exit Mach number equal to 0.8 and at three Reynolds number values, namely 190000, 350000 and 650000. The inlet turbulence level was fixed at 0.8%. An additional feature of this work is to identify the boundary layer status through heat transfer measurements. Compared to the traditionally used hot films, thin film heat flux gages provide fully quantitative data required for code validation. Numerical computations are presented in the second part of the paper.


Author(s):  
T. Zoric ◽  
I. Popovic ◽  
S. A. Sjolander ◽  
T. Praisner ◽  
E. Grover

The first part of the paper compared the midspan aerodynamics and the secondary flows for a family of three low-pressure turbine (LPT) airfoils at design conditions. However, since a typical engine spends much of its time operating at off-design conditions, good tolerance of LPT airfoils to off-design operation is desired. The sensitivity of the midspan flow to Reynolds number was examined for the three airfoils in a paper presented at the 2006 ASME-IGTI Turbo-Expo. The present paper examines the performance of the airfoils for three values of incidence: −5, 0, and +5 degrees relative to design. Both the profile and secondary losses are considered. Detailed loading distributions measured at midspan are used to explain the behaviour of the profile flow and the resulting change in losses as the incidence was varied. The secondary flow behaviour is determined as at the design incidence from detailed flowfield measurements made downstream of the trailing edge using a seven-hole pressure probe. The results show that in terms of profile losses the baseline airfoil (which has a Zweifel coefficient Z = 1.08) and the front-loaded one with Z = 1.37 have comparable losses over the range of incidences examined. However, the aft-loaded airfoil with Z = 1.37 had noticeably higher profile losses than the other two. On the other hand, the front-loaded one has higher secondary losses than its aft-loaded counterpart at all conditions examined. This obviously poses a dilemma for the designer in terms of the choice of loading distribution. It was also noted that the distribution of loading seems to affect the secondary losses more than the loading level (Zweifel coefficient). An interaction of the secondary flows with the suction side separation bubble might be responsible in part for this finding.


1999 ◽  
Vol 5 (2) ◽  
pp. 89-98 ◽  
Author(s):  
Garth V. Hobson ◽  
Bryce E. Wakefield ◽  
William B. Roberts

Detailed measurements, with a two-component laser-Doppler velocimeter and a thermal anemometer were made near the suction surface leading edge of controlled-diffusion airfoils in cascade. The Reynolds number was near 700,000, Mach number equal to 0.25, and freestream turbulence was at 1.5% ahead of the cascade.It was found that there was a localized region of high turbulence near the suction surface leading edge at high incidence. This turbulence amplification is thought to be due to the interaction of the free-shear layer with the freestream inlet turbulence. The presence of the local high turbulence affects the development of the short laminar separation bubble that forms very near the suction side leading edge of these blades. Calculations indicate that the local high levels of turbulence can cause rapid transition in the laminar bubble allowing it to reattach as a short “non-burst” type.The high turbulence, which can reach point values greater than 25% at high incidence, is the reason that leading edge laminar separation bubbles can reattach in the high pressure gradient regions near the leading edge. Two variations for inlet turbulence intensity were measured for this cascade. The first is the variation ofmaximum inlet turbulence with respect to inlet-flow angle; and the second is the variation of leading edge turbulence with respect to upstream distance from the leading edge of the blades.


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