Part Load Behavior Optimization of Hybrid Coal and Gas Fired Combined Cycles Including Deactivation of Components
This paper presents a methodology to optimize the part load behavior of complex power plant cycles. As free optimization parameters the traditional continuous control parameter and the activation/deactivation of defined plant components are considered resulting in a mixed integer non-linear programming problems (MINLP). The procedure starts with a continuous process on either side of the non-linearity in part load, while refining the steps as it approaches the discontinuity. It is shown that good convergence around the non-linearity can be found with the present scheme. For part load operation a number of continuous and binary free optimization parameters are available creating a challenging optimization problem. The developed procedure is applied to a conventional steam cycle power plant, which is parallel repowered with a modern gas turbine. The resulting power plant layout is a hybrid coal and gas fired combined cycle. As objective function the maximized overall thermal efficiency and the minimized fuel costs are two examples chosen. Investigating the minimized fuel costs as the objective function the optimized operation strategy is found to be an unique function of the fuel price ratio between coal and gas for the chosen layout. Finally we show, that the operation strategy can be notably improved by considering the deactivation of cycle components for minimizing the fuel costs and for maximizing the cycle efficiency. For example the cycle efficiency can be improved up to 2% by deactivating the high pressure feed water preheating. The fuel costs are reduced by 20% for a particular load point by deactivating the gas turbine.