Heat Exchanger Design Considerations for Gas Turbine HTGR Power Plant

1977 ◽  
Vol 99 (2) ◽  
pp. 237-245 ◽  
Author(s):  
C. F. McDonald ◽  
T. Van Hagan ◽  
K. Vepa
Keyword(s):  
Heat Exchanger ◽  
Power Plant ◽  
Gas Turbine ◽  
Gas Turbines ◽  
Power Conversion ◽  
Structural Safety ◽  
Working Fluid ◽  
Closed Cycle ◽  
High Degree ◽  
Cycle Efficiency

The Gas Turbine High Temperature Gas Cooled Reactor (GT-HTGR) power plant combines the existing design HTGR core with a closed-cycle helium gas turbine power conversion system directly in the reactor primary circuit. Unlike open-cycle gas turbines where the recuperative heat exchanger is an optional component, the high cycle efficiency of the nuclear closed-cycle gas turbine is attributable to a high degree to the incorporation of the recuperator (helium-to-helium) and precooler (helium-to-water) exchangers in the power conversion loop. For the integrated plant configuration, a nonintercooled cycle with a high degree of heat recuperation was selected on the basis of performance and economic optimization studies. A recuperator of high effectiveness was chosen because it significantly reduces the optimum pressure ratio (for maximum cycle efficiency), and thus reduces the number of compressor and turbine stages for the low molecular weight, high specific heat, helium working fluid. Heat rejection from the primary system is effected by a helium-to-water precooler, which cools the gas to a low level prior to compression. The fact that the rejection heat is derived from the sensible rather than the latent heat of the cycle working fluid results in dissipation over a wide band of temperature, the high average rejection temperature being advantageous for either direct air cooling or for generation of power in a waste heat cycle. The high heat transfer rates in the recuperator (3100 MWt) and precooler (1895 MWt), combined with the envelope restraints associated with heat exchanger integration in the prestressed concrete reactor vessel, require the use of more compact surface geometries than in contemporary power plant steam generators. Various aspects of surface geometry, flow configuration, mechanical design, fabrication, and integration of the heat exchangers are discussed for a plant in the 1100 MWe class. The influence of cycle parameters on the relative sizes of the recuperator and precooler are also presented. While the preliminary designs included are not meant to represent final solutions, they do embody features that satisfy many of the performance, structural, safety, and economic requirements.

Component Design Considerations for Gas Turbine HTGR Power Plant

1975 ◽  
Author(s):  
C. F. McDonald ◽  
R. G. Adams ◽  
F. R. Bell ◽  
P. Fortescue
Keyword(s):  
Power Plant ◽  
Gas Turbine ◽  
Heat Exchangers ◽  
Gas Turbines ◽  
Power Conversion ◽  
Working Fluid ◽  
Primary Circuit ◽  
Primary System ◽  
Design Considerations ◽  
Conversion System

The gas turbine high-temperature gas-cooled reactor (HTGR) power plant combines the existing design HTGR core with a closed-cycle helium gas turbine power conversion system directly in the reactor primary circuit. The high density helium working fluid results in a very compact power conversion system. While the geometries of the helium turbomachinery, heat exchangers, and internal gas flow paths differ from air breathing gas turbines because of the nature of the working fluid and the high degree of pressurization, many of the aerodynamic, heat transfer and dynamic analytical procedures used in the design are identical to conventional open-cycle industrial gas turbine practice. This paper outlines some of the preliminary design considerations for the rotating machinery, heat exchangers, and other major primary system components for an integrated type of plant embodying multiple gas turbine loops. The high potential for further improvement in plant efficiency and capacity, for both advanced dry-cooled and waste heat power cycle versions of the direct-cycle nuclear gas turbine, is also discussed.

scholarly journals Helium and Combustion Gas Turbine Power Conversion Systems Comparison

1995 ◽  
Author(s):  
Colin F. McDonald
Keyword(s):  
Gas Turbine ◽  
Gas Turbines ◽  
Power Conversion ◽  
Practical Experience ◽  
Working Fluid ◽  
Major Theme ◽  
Closed Cycle ◽  
Combustion Gas ◽  
Conversion System ◽  
The Impact

For closed-cycle gas turbines, in a size to meet utility power generation needs, the selection of helium as the working fluid represents the best solution in terms of the overall power conversion system considering the differing requirements of the turbomachinery and heat exchangers. Helium is well suited for the nuclear Brayton cycle because it is neutronically inert. The impact of helium’s unique properties on the performance and size of the power conversion system components is discussed in this paper. The helium gas turbine plants, that have operated were based on 1950s and 1960s technology, represent a valuable technology base in terms of practical experience gained. However, the design of the Gas Turbine Modular Helium Reactor (GT-MHR), which could see utility service in the first decade of the 21st century will utilize turbomachinery and heat exchanger technologies from the combustion gas turbine and aerospace industries. An understanding of how the design of power conversion systems for closed-cycle plants and combustion gas turbines are affected by the working fluids (i.e., helium and air, respectively) is the major theme of this paper.

scholarly journals Ammonia Turbomachinery Design Considerations for the Direct Cycle Nuclear Gas Turbine Waste Heat Power Plant

1977 ◽  
Author(s):  
Colin F. McDonald ◽  
Kosla Vepa
Keyword(s):  
Power Plant ◽  
Gas Turbine ◽  
Waste Heat ◽  
Power Conversion ◽  
Working Fluid ◽  
Heat Power ◽  
Closed Cycle ◽  
Design Work ◽  
Design Considerations ◽  
Turbomachinery Design

This paper describes the turbomachinery design considerations for a supercritical Rankine cycle waste heat power conversion system for use with the large helium closed-cycle gas turbine nuclear power plant under development by General Atomic Company. The conceptual designs of the ammonia turbine and pump are presented. The high density working fluid in the ammonia turbine results in small blade heights and high hub-to-tip ratios due to a combination of the properties of ammonia and the high degree of pressurization, particularly at the turbine exit. With the molecular weight of the ammonia working fluid being very similar to steam, the double-flow, multistage axial ammonia turbine bears a strong resemblance to modern steam turbines. Conceptual design work has been done in sufficient detail to support component cost estimates for the balance of plant economic studies. While an extensive design program is needed for the ammonia turbine, existing technology from the power generating and chemical process industries is generally applicable; and, with specialized design attention, the goal of high turbine efficiency should be realizable. The design studies have been specifically directed toward a nuclear closed-cycle helium gas turbine plant (GT-HTGR); however, it is postulated that the turbine design considerations presented could be applicable to other low temperature power conversion systems such as geothermal or industrial waste heat applications.

Multi-Fluid Gas Turbine Components Scaling for a Generation IV Nuclear Power Plant Performance Simulation

2018 ◽  
Author(s):  
Emmanuel O. Osigwe ◽  
Arnold Gad-Briggs ◽  
Theoklis Nikolaidis ◽  
Pericles Pilidis ◽  
Suresh Sampath
Keyword(s):  
Power Plant ◽  
Nuclear Power Plant ◽  
Gas Turbine ◽  
Nuclear Power ◽  
Working Fluid ◽  
Simulation Tool ◽  
Closed Cycle ◽  
Performance Simulation ◽  
Working Fluids ◽  
Component Map

One major challenge to the accurate development of performance simulation tool for component-based nuclear power plant engine models is the difficulty in accessing component performance maps; hence, researchers or engineers often rely on estimation approach using various scaling techniques. This paper describes a multi-fluid scaling approach used to determine the component characteristics of a closed-cycle gas turbine plant from an existing component map with their design data, which can be applied for different working fluids as may be required in closed-cycle gas turbine operations to adapt data from one component map into a new component map. Each component operation is defined by an appropriate change of state equations which describes its thermodynamic behavior, thus, a consideration of the working fluid properties is of high relevance to the scaling approach. The multi-fluid scaling technique described in this paper was used to develop a computer simulation tool called GT-ACYSS, which can be valuable for analyzing the performance of closed-cycle gas turbine operations with different working fluids. This approach makes it easy to theoretically scale existing map using similar or different working fluids without carrying out a full experimental test or repeating the whole design and development process. The results of selected case studies show a reasonable agreement with available data.

Modeling and Analysis of Power Conversion System for High Temperature Gas Cooled Reactor With Cogeneration

2008 ◽  
Author(s):  
Ali Afrazeh ◽  
Hiwa Khaledi ◽  
Mohammad Bagher Ghofrani
Keyword(s):  
High Temperature ◽  
Heat Source ◽  
Gas Turbine ◽  
Power Conversion ◽  
Hot Water ◽  
Working Fluid ◽  
Closed Cycle ◽  
Nuclear Heat ◽  
Conversion System ◽  
High Temperature Gas

A gas turbine in combination with a nuclear heat source has been subject of study for some years. This paper describes the advantages of a gas turbine combined with an inherently safe and well-proven nuclear heat source. The design of the power conversion system is based on a regenerative, non-intercooled, closed, direct Brayton cycle with high temperature gas-cooled reactor (HTGR), as heat source and helium gas as the working fluid. The plant produces electricity and hot water for district heating (DH). Variation of specific heat, enthalpy and entropy of working fluid with pressure and temperature are included in this model. Advanced blade cooling technology is used in order to allow for a high turbine inlet temperature. The paper starts with an overview of the main characteristics of the nuclear heat source, Then presents a study to determine the specifications of a closed-cycle gas turbine for the HTGR installation. Attention is given to the way such a closed-cycle gas turbine can be modeled. Subsequently the sensitivity of the efficiency to several design choices is investigated. This model is developed in Fortran.

scholarly journals The Design of Turbomachinery for the Gas Turbine (Direct Cycle) High Temperature Gas Cooled Reactor Power Plant

1977 ◽  
Author(s):  
R. G. Adams ◽  
F. H. Boenig
Keyword(s):  
High Temperature ◽  
Power Plant ◽  
Gas Turbine ◽  
Power Conversion ◽  
Reactor Power ◽  
Working Fluid ◽  
Primary Coolant ◽  
Reactor Power Plant ◽  
Direct Cycle ◽  
High Temperature Gas

The Gas Turbine HTGR, or “Direct Cycle” High-Temperature Gas-Cooled, Reactor power plant, uses a closed-cycle gas turbine directly in the primary coolant circuit of a helium-cooled high-temperature nuclear reactor. Previous papers have described configuration studies leading to the selection of reactor and power conversion loop layout, and the considerations affecting the design of the components of the power conversion loop. This paper discusses briefly the effects of the helium working fluid and the reactor cooling loop environment on the design requirements of the direct-cycle turbomachinery and describes the mechanical arrangement of a typical turbomachine for this application. The aerodynamic design is outlined, and the mechanical design is described in some detail, with particular emphasis on the bearings and seals for the turbomachine.

scholarly journals The Role of the Recuperator in High Performance Gas Turbine Applications

1978 ◽  
Author(s):  
C. F. McDonald
Keyword(s):  
High Temperature ◽  
Heat Exchanger ◽  
Gas Turbine ◽  
Gas Turbines ◽  
High Performance ◽  
Waste Heat ◽  
Closed Cycle ◽  
Exhaust Waste Heat ◽  
Prime Movers

With soaring fuel costs and diminishing clean fuel availability, the efficiency of the industrial gas turbine must be improved by utilizing the exhaust waste heat by either incorporating a recuperator or by co-generation, or both. In the future, gas turbines for power generation should be capable of operation on fuels hitherto not exploited in this prime-mover, i.e., coal and nuclear fuel. The recuperative gas turbine can be used for open-cycle, indirect cycle, and closed-cycle applications, the latter now receiving renewed attention because of its adaptability to both fossil (coal) and nuclear (high temperature gas-cooled reactor) heat sources. All of these prime-movers require a viable high temperature heat exchanger for high plant efficiency. In this paper, emphasis is placed on the increasingly important role of the recuperator and the complete spectrum of recuperative gas turbine applications is surveyed, from lightweight propulsion engines, through vehicular and industrial prime-movers, to the large utility size nuclear closed-cycle gas turbine. For each application, the appropriate design criteria, types of recuperator construction (plate-fin or tubular etc.), and heat exchanger material (metal or ceramic) are briefly discussed.

The Liquid Metal Fuel Reactor Closed-Cycle Gas Turbine Power Plant

1956 ◽  
Author(s):  
L. D. Stoughton ◽  
T. V. Sheehan
Keyword(s):  
Power Plant ◽  
Liquid Metal ◽  
Gas Turbine ◽  
Nuclear Power ◽  
Reactor Fuel ◽  
Working Fluid ◽  
Closed Cycle ◽  
Fuel Reactor ◽  
Metal Fuel ◽  
Gas Turbine Power Plant

A nuclear power plant is proposed which combines the advantages of a liquid metal fueled reactor with those inherent in a closed cycle gas turbine. The reactor fuel is a solution of uranium in molten bismuth which allows for unlimited burn-up with continuous fuel make-up and processing. The fuel can either be contained in a graphite core structure or circulated through an external heat exchanger. The cycle working fluid is an inert gas which is heated by the reactor fuel before entering the turbine. A 15 MW closed cycle gas turbine system is shown to illustrate the application of this reactor.

Closed Cycle Gas Turbines: An ECAS Update — Part 1

1979 ◽  
Author(s):  
H. C. Daudet ◽  
C. A. Kinney
Keyword(s):  
Heat Exchanger ◽  
Gas Turbine ◽  
Gas Turbines ◽  
Power Plants ◽  
System Analysis ◽  
Public Utility ◽  
Department Of Energy ◽  
Closed Cycle ◽  
Study Program ◽  
Study Results

This paper presents a discussion of the significant results of a study program conducted for the Department of Energy to evaluate the potential for closed cycle gas turbines and the associated combustion heater systems for use in coal fired public utility power plants. Two specific problem areas were addressed: (a) the identification and analysis of system concepts which offer high overall plant efficiency consistent with low cost of electricity (COE) from coal-pile-to-bus-bar, and (b) the identification and conceptual design of combustor/heat exchanger concepts compatible for use as the cycle gas primary heater for those plant systems. The study guidelines were based directly upon the ground rules established for the ECAS studies to facilitate comparison of study results. Included is a discussion of a unique computer model approach to accomplish the system analysis and parametric studies performed to evaluate entire closed cycle gas turbine utility power plants with and without Rankine bottoming cycles. Both atmospheric fluidized bed and radiant/convective combustor /heat exchanger systems were addressed. Each incorporated metallic or ceramic heat exchanger technology. The work culminated in conceptual designs of complete coal fired, closed cycle gas turbine power plants. Critical component technology assessment and cost and performance estimates for the plants are also discussed.

A Solar Gas Turbine Cycle With Super-Critical Carbon Dioxide as a Working Fluid

2006 ◽  
Author(s):  
Motoaki Utamura ◽  
Yutaka Tamaura
Keyword(s):  
Carbon Dioxide ◽  
Heat Exchanger ◽  
Molten Salt ◽  
Gas Turbine ◽  
Thermal Power ◽  
Working Fluid ◽  
Regenerative Heat ◽  
Operation Conditions ◽  
Gas Turbine Cycle ◽  
Cycle Efficiency

Solar thermal power generation system equipped with molten salt thermal storage offers continuous operation at a rated power independent of the variation of insolation. A gas turbine cycle for solar applications is studied which works in a moderate temperature range (600–850K) where molten salt stays as liquid stably. It is found that a closed cycle with super-critical state of carbon dioxide as a working fluid is a promising candidate for solar application. The cycle featured in smaller compressor work would achieve high cycle efficiency if cycle configuration and operation conditions are chosen properly. The temperature effectiveness of a regenerative heat exchanger is shown to govern the efficiency. Under the condition of 98% temperature effectiveness, the regenerative cycle with pre- and inter-cooling provides cycle efficiency of as much as 47%. A novel heat exchanger design to realize such a high temperature effectiveness is also presented.

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