Effect of Microstructure on Mechanical Properties and Abrasive Wear Behavior of Low Carbon Dual-Phase Steels

Author(s):  
Mehmet Çağrı Tüzemen ◽  
Elmas Salamci

The mechanical properties and wear behavior of Dual Phase (DP) steels have been investigated and compared with those observed in normalized (N) steel that has the same chemical composition. The DP steels having different content and morphology of martensite were produced by varying intercritical annealing temperature and initial microstructures. Mechanical properties of four different DP steels and N steel have been investigated by carrying out tensile and macrohardness tests. Dry sliding wear tests have been conducted on four different the DP steels and the N steel using pin-on-plate to investigate their wear characteristics. It has been found that the yield and tensile strengths and macrohardness increase with increasing martensite content and decreasing martensite size. The yield and tensile strengths and macrohardness of the N steel were significantly lower than the DP steels whereas percentage of total elongation was higher. Wear properties are improved by increasing martensite volume fraction and size in the DP steels. The N steel specimen showed the highest wear rate.

2021 ◽  
Author(s):  
Gamri Hamza ◽  
Allaoui Omar ◽  
Zidelmel Sami

Abstract The effect of the morphology and the martensite volume fraction on the microhardness, the tensile, the friction and the wear behavior of API X52 dual phase (DP) steel has been investigated. Three different heat treatments were used to develop dual phase steel with different morphologies and with different amounts of martensite: Intermediate Quenching Treatment/Water (IQ); Step Quenching Treatment (SQ) and direct quenching (DQ). Tribological tests are conducted on DP steels using a ball-on-disc configuration under normal load of 5 N and at a sliding speed of 4 cm/s were used to study the friction and wear behavior of treated samples. Results show that the ferrite–martensite morphology has a great influence on the mechanical properties of dual phase steel. The steel subjected to (IQ) treatment attain superior mechanical properties compared to the SQ and the DQ treatments. On the other hand, it is also found that the friction coefficient and the wear rate (volume loss) decrease when the hardness and the martensite volume fraction increase. The steel with fine fibrous martensite provide good wear resistance.


2007 ◽  
Vol 534-536 ◽  
pp. 673-676 ◽  
Author(s):  
Ahmet Güral ◽  
Süleyman Tekeli ◽  
Dursun Özyürek ◽  
Metin Gürü

The effect of repeated quenching heat treatment on microstructure and dry sliding wear behavior of low carbon PM steel was investigated. For this purpose, atomized iron powder was mixed with 0.3 % graphite and 1 % Ni powders. The mixed powders were cold pressed and sintered at 1200°C for 30 min under pure Ar gas atmosphere. Some of the sintered specimens were intercritically annealed at 760°C and quenched in water (single quenching). The other sintered specimens were first fully austenized at 890°C and water quenched. These specimens were then intercritically annealed at 760°C and re-quenched in water. The martensite volume fraction in the double quenched specimens was higher than that of the single quenched specimen. Wear tests were carried out on the single and double quenched specimens under dry sliding wear condition using a pin-on-disk type machine at constant load and speed. The experimental results showed that the wear coefficient effectively decreased in the double quenched specimen.


2020 ◽  
Vol 10 (4) ◽  
pp. 503-513
Author(s):  
Sohail Ahmad ◽  
Xiangyu Wang ◽  
Liming Fu ◽  
Javed Ahmad ◽  
Waseem Abbas ◽  
...  

A dual phase (martensite–austenite) low carbon nickel-manganese transformation-induced plasticity (TRIP) steel was fabricated by heavily warm rolling (HWR), and the effect of annealing on the phase fraction, mechanical properties and tensile deformation behavior of the heavily warm rolled (HWRed) steel was investigated. The results showed that the reverse transformation of γ-austenite from α′-martensite occurs and that the γ-austenite volume fraction (VA) decreases from 91% to 55% as the annealing temperature increases from 400 °C to 800 °C, respectively. The HWRed steel annealed at 400 °C exhibits a high strength-high ductility combination with yield strength of 706 MPa, ultimate tensile strength (UTS) of 1573 MPa, total elongation (TEL) of 21.6%, and the product of the strength and elongation (PSE: UTS×TEL) is 34 GPa%. These excellent mechanical properties are principally attributed to the formation of a large volume fraction of austenite (γ) by the reverse transformation and subsequent TRIP effect during tensile deformation. It was found that the HWRed and annealed steels exhibit a special tensile behavior with a large yielding strain followed by pronounced strain hardening. The tensile curve can be readily divided into three obviously different stages. The strain-induced martensite (SIM) transformation (γ -α′) occurs in the early yielding deformation stage and in the intermediate rapidly hardening deformation stage, indicating that the TRIP effect dominates the process of these two stages. However, the retained γ-austenite remains very stable, and no TRIP effect is observed in the final hardening deformation stage. The load-unload reload (LUR) test was performed to evaluate the back stress (σb) hardening effect during tensile testing. It is believed that the pronounced strain hardening behavior after yielding is mainly associated with the σb enhancement induced by the strain partitioning between the soft retained γ-austenite and the hard α′-martensite due to the SIM transformation during tensile deformation.


2015 ◽  
Vol 808 ◽  
pp. 28-33 ◽  
Author(s):  
Constantin Dulucheanu ◽  
Nicolai Bancescu ◽  
Traian Severin

In this article, the authors have analysed the influence of quenching temperature (TQ) on the mechanical properties of a dual-phase steel with 0.094 % C and 0.53% Mn. In order to obtain a ferrite-martensite structure, specimens of this material have been the subjected to intercritical quenching that consisted of heating at 750, 770, 790, 810 and 830 °C, maintaining for 30 minutes and cooling in water. These specimens have then been subjected to metallographic analysis and tensile test in order to determine the volume fraction of martensite (VM) in the structure, ultimate tensile strength (Rm), the 0.2% offset yield strength (Rp0.2), the total elongation (A5) and the Rp0.2/Rm ratio.


2021 ◽  
Vol 309 ◽  
pp. 01181
Author(s):  
K. Ramya Sree ◽  
D. Raguraman ◽  
J. Saranya ◽  
Animesh Bain ◽  
V. Srinivas Viswanth ◽  
...  

In industries, components must operate under extreme conditions such as high load, speed, temperature and chemical environment. Materials are selected according to commercial availability, cost and their properties such as strength, hardness, etc. AISI 904L is a high-alloy stainless steel with low carbon content, poor surface hardness and wear characteristics. Many engineering failures are caused by fatigue, corrosion, and poor wear resistance, begins at the surface level. This causes cracks in the surface, reducing the material’s life. The surfaces of the materials were subjected to severe thermal, chemical, and shock loads. The selected AISI 904L materials for this work were subjected to gas nitriding process and processed with 3 different time parameters such as 12 hours, 18 hours and 24 hours respectively and named as GN1, GN2 and GN3. The treatments were done at a constant temperature of 650°C. Gas nitriding, in comparison to other nitriding processes such as plasma and liquid nitriding, provides good dimensional stability, reduced deformation, and uniform case depth regardless of the size and shape of the specimen. To analyze the wear properties, a pin on a disc machine is used. Finally, metallographic studies were performed by scanning electron microscopy.


2015 ◽  
Vol 816 ◽  
pp. 729-735 ◽  
Author(s):  
Jun Zhang ◽  
Hua Ding ◽  
Jing Wei Zhao

A refined microstructure consisting of martensite and retained austenite at room temperature has been produced in a Nb-microalloyed low carbon Si-Mn steel by a novel heat-treatment, pre-quenching prior to quenching and partitioning processes (Q&Q-P). The results showed that compared with the conventional quenching and partitioning steel the mechanical properties of steel obtained by the novel treatment have been significantly improved, with a good combination of ultimate tensile strength (1000MPa) and total elongation (above 30%). Meanwhile, the volume fraction of retained austenite has been increased. It was found that the improvement of mechanical properties was mainly attributed to the enhanced TRIP effect due to the relatively high fraction of metastable retained austenite at room temperature. The increased stability of austenite results from the C and Mn partitioning during inter-critical annealing, which increased the chemical stability of austenite. The formation of refined austenite at inter-critical annealing also had a positive effect on the stability of the austenite. As a consequence, the volume fraction of retained austenite at room temperature was significantly increased. Compared with the Q-P steel, the Q&Q-P steel exhibited higher work hardening exponents during the stage of TRIP effect and had the higher ductility.


Author(s):  
Tarek M. Belgasam ◽  
Hussein M. Zbib

Recent studies on developing dual phase (DP) steels showed that the combination of strength/ductility could be significantly improved when changing the volume fraction and grain size of phases in the microstructure depending on microstructure properties. Consequently, DP steel manufacturers are interested in predicting microstructure properties as well as optimizing microstructure design at different strain rate conditions. In this work, a microstructure-based approach using a multiscale material and structure model was developed. The approach examined the mechanical behavior of DP steels using virtual tensile tests with a full micro-macro multiscale material model to identify specific mechanical properties. Microstructures with varied ferrite grain sizes, martensite volume fractions, and carbon content in DP steels were also studied. The influence of these microscopic parameters at different strain rates on the mechanical properties of DP steels was examined numerically using a full micro-macro multiscale finite element method. An elasto-viscoplastic constitutive model and a response surface methodology (RSM) were used to determine the optimum microstructure parameters for a required combination of strength/ductility at different strain rates. The results from the numerical simulations were compared with experimental results found in the literature. The developed methodology proved to be a powerful tool for studying the effect and interaction of key strain rate sensitivity and microstructure parameters on mechanical behavior and thus can be used to identify optimum microstructural conditions at different strain rates.


2014 ◽  
Vol 1052 ◽  
pp. 51-54 ◽  
Author(s):  
Hui Wang ◽  
Kuan Hui Hu ◽  
Cheng Jiang Lin ◽  
Li Bo Pan ◽  
Zhong Chao Ye

In this Paper an original 800MPa cold rolled dual phase steel with low carbon and high silicon as well as some amount of Mn had been investigated in lab. The study shows that the microstructures of the steel mainly consist of ferrite, along with martensite with the content of 20%~25% which distributes homogenously on the ferrite grain boundary. The grain size of the ferrite is homogenous and with the grade of 13-14. The characteristics of the microstructure results in the excellent mechanical properties of the steel with Rp0.2=485~515MPa,tensile strength Rm=795~805MPa,total elongation A80mm=18%~19.5%,and n=0.135-0.145.


2010 ◽  
Vol 654-656 ◽  
pp. 290-293 ◽  
Author(s):  
Zi Cheng Zhang ◽  
Fu Xian Zhu ◽  
Hong Shuang Di ◽  
Yan Mei Li ◽  
Kenichi Manabe

In this study, the effects of isothermal bainite treatment (IBT) holding time on the microstructure of transformation induced plasticity (TRIP) seamless steel tube were studied via optical microscopy, TEM and XRD. Its mechanical properties and hydroformability were evaluated by tensile test and flaring test, respectively. The results revealed that the volume fraction of retained austenite (RA) increased at first then decreased with IBT holding time for a particular set of intercritical annealing (IA) temperature, IA holding time and IBT temperature. It was also demonstrated that high tensile strength of 618MPa, total elongation of 35.5%, n-value of 0.23 and better hydroformability could be successfully produced in this TRIP steel tube at IA temperature of 800°C, holding for 10 min, and IBT of 410°C for 4 min holding time.


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