Effect of the Working Fluid on Performance of the ORC and Combined Brayton/ORC Cycle

Author(s):  
Alireza Javanshir ◽  
Nenad Sarunac

This study focuses on the power cycles such as organic Rankine cycle (ORC) and combined regenerative Brayton/ORC. The selection of working fluids and power cycles is traditionally conducted by trial and error method and performing a large number of parametric calculations over a range of operating conditions. A methodology for selection of optimal working fluid based on the cycle operating conditions and thermophysical properties of the working fluids was developed in this study. Thermodynamic performance (thermal efficiency and net power output) of a simple subcritical and supercritical ORC was analyzed over a range of operating conditions for a number of working fluids to determine the effect of operating parameters on cycle performance and select the best working fluid. New expressions for thermal efficiency of a simple ORC are proposed. In case of a regenerative Brayton/ORC, the results show that CO2 is the best working fluid for the topping cycle. Depending on the exhaust temperature of the topping cycle, Isobutane, R11 and Ethanol are the preferred working fluids for the bottoming (ORC) cycle, resulting in highest efficiency of the combined cycle. Finally, a performance map is presented as guidance for selection of the best working fluid for specific cycle operating conditions.

Author(s):  
Arun Kumar Narasimhan ◽  
Diego Guillen Perez ◽  
D. Yogi Goswami

Abstract Scroll expanders are generally used for low temperature power generation applications due to their inherently small built-in volume ratio. The working fluid and operating conditions play an important role in the expander performance as well as its physical size and volume ratio. Hence, a comparative study of scroll expander performance was carried out between two different working fluids, R433C and supercritical (s-CO2). The s-CO2 Brayton cycle achieved a maximum cycle efficiency of 13.6% at an expander supply pressure of 11 MPa. Two separate scroll geometries were modeled for supercritical Organic Rankine Cycle (SORC) using R433C and s-CO2 Brayton cycle for the operating conditions that provided the maximum cycle performance. The s-CO2 scroll geometry achieved a maximum expander efficiency of 80% with a volume ratio of 2.5 and a diameter of 19 cm. The high inlet temperatures required a much higher volume ratio of 6.2 and scroll diameter of 30 cm for the R433C based SORC leading to greater leakages and lower expander efficiency of 62%. The comparative study shows that s-CO2 is better suited for scroll expander than R433C at such high expander supply temperatures.


Author(s):  
K. Rahbar ◽  
S. Mahmoud ◽  
R. K. Al-Dadah ◽  
N. Moazami

This paper presents the integrated modelling and multi-objective optimization of ORC based on radial inflow turbine. With this approach it is possible to replace the constant turbine efficiency with a dynamic efficiency that is unique for each set of cycle operating conditions and working fluid properties. This allows overcoming any arbitrary assumption of the turbine efficiency, unlike the previous literature, and providing a more realistic estimation of the cycle performance. Parametric studies were conducted utilizing the developed model to identify the key input variables that have significant effects on the critical turbine-ORC performance indicators. These variables were then included in the optimization process using DIRECT algorithm to optimize two objective functions as the cycle thermal efficiency and the turbine overall size for five organic fluids. Optimization results predicted that isobutane exhibited the best performance with the maximum cycle thermal efficiency of 13.21% and turbine overall size of 0.1434m while having relatively high turbine isentropic efficiency of 77.03%.


Author(s):  
Concepción Paz ◽  
Eduardo Suarez ◽  
Miguel Concheiro ◽  
Antonio Diaz

Waste heat dissipated in the exhaust system in a combustion engine represents a major source of energy to be recovered and converted into useful work. A waste heat recovery system (WHRS) based on an Organic Rankine Cycle (ORC) is a promising approach, and has gained interest in the last few years in an automotive industry interested in reducing fuel consumption and exhaust emissions. Understanding the thermodynamic response of the boiler employed in an ORC plays an important role in steam cycle performance prediction and control system design. The aim of this study is therefore to present a methodology to study these devices by means of pattern recognition with infrared thermography. In addition, the experimental test bench and its operating conditions are described. The methodology proposed identifies the wall coordinates, traces paths, and tracks wall temperature along them in a way that can be exported for subsequent post-processing and analysis. As for the results, through the wall temperature paths on both sides (exhaust gas and working fluid) it was possible to quantitatively estimate the temperature evolution along the boiler and, in particular, the beginning and end of evaporation.


Sensors ◽  
2019 ◽  
Vol 19 (7) ◽  
pp. 1680
Author(s):  
Concepción Paz ◽  
Eduardo Suárez ◽  
Miguel Concheiro ◽  
Antonio Diaz

Waste heat dissipated in the exhaust system in a combustion engine represents a major source of energy to be recovered and converted into useful work. A waste heat recovery system (WHRS) based on an Organic Rankine Cycle (ORC) is a promising approach, and it gained interest in the last few years in an automotive industry interested in reducing fuel consumption and exhaust emissions. Understanding the thermodynamic response of the boiler employed in an ORC plays an important role in steam cycle performance prediction and control system design. The aim of this study is, therefore, to present a methodology to study these devices by means of pattern recognition with infrared thermography. In addition, the experimental test bench and its operating conditions are described. The methodology proposed identifies the wall coordinates, traces the paths, and tracks the wall temperature along them in a way that can be exported for subsequent post-processing and analysis. As for the results, through the wall temperature paths on both sides (exhaust gas and working fluid), it was possible to quantitatively estimate the temperature evolution along the boiler and, in particular, the beginning and end of evaporation.


2013 ◽  
Vol 805-806 ◽  
pp. 649-653
Author(s):  
Bing Zhang ◽  
Shuang Yang ◽  
Jin Liang Xu ◽  
Guang Lin Liu

The optimum working conditions of 11 working fluids under different heat source temperatures for an organic Rankine cycle (ORC) were located in our previous work. In the current work, the system irreversibility of each candidate were calculated and compared at their optimal operating conditions. Obvious variation trends of both the cycle efficiency and irreversibility were found for different types of organic fluids. It is suggested, when selecting working fluid for our ORC system, the critical temperature should be as close as possible to the heat source temperature to achieve high cycle efficiency but avoid large irreversibility. The relationships between the structure of the molecules and the critical temperature of the working fluids are investigated qualitatively and potentially meaningful for the rational selection of proper organic fluids for certain ORCs.


2020 ◽  
Vol 4 (2) ◽  
pp. 122-128 ◽  
Author(s):  
Rabah Touaibi ◽  
Hasan Koten ◽  
Ozlem Boydak

This work is an energy study of an organic Rankine cycle (ORC) for the recovery of thermal energy by comparing three organic fluids. This cycle is considered to be a promising cycle for the conversion of heat into mechanical energy suitable for low temperature heat sources; it uses more volatile organic fluids than water, which generally has high molecular weights, thus allowing operating pressures at temperatures lower than those of the traditional Rankine cycle. A thermodynamic model was developed using the Engineering Equation Solver (EES) software to determine its performance using different working fluids (toluene, R245fa and R123) under the same operating conditions, taking into account the effect of certain operating parameters and the selection of organic fluids on cycle performance. The results obtained show that the toluene organic fluid has the best thermal efficiency of the cycle compared to the other fluids; 14.38% for toluene, 13.68% for R123 and 13.19 for R245fa.


Author(s):  
L. Sciacovelli ◽  
P. Cinnella

Transonic flows through axial, multistage, transcritical organic rankine cycle (ORC) turbines are investigated by using a numerical solver including advanced multiparameter equations of state and a high-order discretization scheme. The working fluids in use are the refrigerants R134a and R245fa, classified as dense gases due to their complex molecules and relatively high molecular weight. Both inviscid and viscous numerical simulations are carried out to quantify the impact of dense gas effects and viscous effects on turbine performance. Both supercritical and subcritical inlet conditions are studied for the considered working fluids. In the former case, flow across the turbine is transcritical, since turbine output pressure is subcritical. Numerical results show that, due to dense gas effects characterizing the flow at supercritical inlet conditions, supercritical ORC turbines enable, for a given pressure ratio, a higher isentropic efficiency than subcritical turbines using the same working fluid. Moreover, for the selected operating conditions, R134a provides a better performance than R245fa.


2019 ◽  
Vol 20 (2) ◽  
pp. 206 ◽  
Author(s):  
B. Saleh ◽  
Ayman A. Aly ◽  
Ageel F. Alogla ◽  
Awad M. Aljuaid ◽  
Mosleh M. Alharthi ◽  
...  

In this article, the performance and working fluid selection for an organic Rankine cycle-vapor compression refrigeration (ORC–VCR) integrated system activated by renewable energy is investigated. The performance of the system is described by the system coefficient of performance (COPS), and the refrigerant mass flow rate per kilowatt refrigeration capacity (m˙total). Twenty-three pure substances are proposed as working fluids for the integrated system. The basic integrated system performance is assessed and compared using the proposed working fluids. The basic VCR cycle works between 35 and 0 °C, while the basic ORC works between 35 and 100 °C. The impacts of different operating parameters such as the evaporator, the boiler, and the condenser temperatures on the ORC–VCR system performance are also examined. The results show that the cyclopentane accomplished the highest system performance under all investigated operating conditions. Accordingly, among the examined 23 working fluids, cyclopentane is the most appropriate working fluid for the integrated system from the viewpoints of environmental concerns and system performance. Nevertheless, due to its high flammability, further restrictions should be taken. The basic integrated system COPS, refrigeration effect, and the corresponding m˙total utilizing cyclopentane are 0.654, 361.3 kW, and 0.596 × 10−2 kg/(s kW), respectively.


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