Manufacturing Optimization of a Kilowatt Scale Vertical Axis Wind Turbine for Remote Applications

Author(s):  
Jesse J. French ◽  
Corey P. Ressler ◽  
John J. Weigelt

Previous work at the institution has successfully shown that a novel VAWT design can be employed to provide electrical power to remote rural villages in a cost effective manner. The VAWT’s design can effectively utilize the non-laminar, low level winds and survive the increased turbulence present at remote and non-optimal installation locations. Previous efforts have improved the overall aerodynamic characteristics of the turbine and scaled these designs from a 100W to a 1kW scaled turbine. In order to remain a viable and affordable solution for use worldwide by truly rural users, these turbines need to have low manufacturing cost and low maintenance costs. This paper presents the work done by the authors to analyze the main cost contributors, manufacturing methods, techniques, and tooling used to improve productivity in the manufacturing process. Design improvements and construction materials were analyzed to reduce overall weight which leads to cost reduction and overall improvements in manufacturability. The specific improvements explored by the authors include redesigning the arms of the turbine to improve aerodynamic efficiency of the turbine, reducing construction materials to minimum allowable values, and designing manufacturing tooling which will allow for rapid production of large quantities of the turbine. Results are presented from over 4000 hours of in-situ testing of the turbine showing that the manufacturing improvements reduced construction time to 25% of the original design and reduced weight by 25% while maintaining full functionality and high-wind survivability.

2008 ◽  
Vol 32 (5) ◽  
pp. 491-507 ◽  
Author(s):  
Mazharul Islam ◽  
Amir Fartaj ◽  
Rupp Carriveau

The fixed-pitch straight-bladed vertical axis wind turbine (SB-VAWT) is one of the simplest types of wind turbine. One of the main challenges of wide spread application of the smaller-capacity SB-VAWT is to design and develop it in a cost-effective manner. The overall cost of the SB-VAWT will mainly depend on judicious choice of multiple design parameters. An attempt has been made in this paper to identify and critically analyze the main design parameters related to smaller-capacity fixed-pitch SB-VAWT. It has been demonstrated in this paper that proper selections of these parameters are vital for a cost-effective smaller-capacity SB-VAWT which can be considered as a candidate for urban and off-grid rural applications.


Energy ◽  
2022 ◽  
Vol 238 ◽  
pp. 121792
Author(s):  
Peilin Wang ◽  
Qingsong Liu ◽  
Chun Li ◽  
Weipao Miao ◽  
Shuai Luo ◽  
...  

Author(s):  
Jinwook Kim ◽  
Dohyung Lee ◽  
Junhee Han ◽  
Sangwoo Kim

The Vertical Axis Wind Turbine (VAWT) has advantages over Horizontal Axis Wind Turbine (HAWT) that it allows less chance to be degraded independent of wind direction and turbine can be operated even at the low wind speed. The objective of this study is to analyze aerodynamics of the VAWT airfoil and investigate the ideal shape of airfoil, more specifically cambers. The analysis of aerodynamic characteristics with various cambers has been performed using numerical simulation with CFD software. As the numerical simulation discloses local physical features around wind turbine, aerodynamic performance such as lift, drag and torque are computed for single airfoil rotation and multiple airfoil rotation cases. Through this study more effective airfoil shape is suggested based vortex-airfoil interaction studies.


2016 ◽  
Author(s):  
Akshay Basavaraj

In regions of low wind speed, overcoming the starting torque of a Vertical Axis Wind Turbine (VAWT) becomes a challenge aspect. In order to overcome this adversity, careful selection of airfoils for the turbine blades becomes a priority. This paper tries to address the issue utilizing an approach wherein by observing the effect of merging two airfoils. Two airfoils which are of varying camber and thickness are merged and their aerodynamic characteristics are evaluated using the software XFOIL 6.96. For a variation in angle of attack from 0 to 90°, aerodynamic analysis is done in order to observe the behavior of one quarter of the entire VAWT cycle. An objective function is developed so as to observe the maximum possible torque generated by these airfoils at Reynolds number varying from 15,000–120,000. Due to change in the value of CL observed at Low Reynolds Number using commercial CFD softwares, multiple objective functions are utilized to observe the behavior over a range of Reynolds number. An experimental co-relation between the cut-in velocity and the lift-coefficient of the airfoils is developed in order to predict the cut-in velocity of the interpolated airfoils. The airfoils used for this paper are NACA 0012, NACA 0018, FX 66 S196, Clark Y (smooth), PT 40, SD 7032, A 18, SD 7080, SG 6043 and SG 6040.


2021 ◽  
Author(s):  
Moshe Zilberman ◽  
Abdelaziz Abu Sbaih ◽  
Ibrahim Hadad

Abstract Wind energy has become an important resource for the growing demand for clean energy. In 2020 wind energy provided more than 6% of the global electricity demand. It is expected to reach 7% at the end of 2021. The installation growth rate of small wind turbines, though, is relatively slow. The reasons we are interested in the small vertical axis wind turbines are their low noise, environmentally friendly, low installation cost, and capable of being rooftop-mounted. The main goal of the present study is an optimization process towards achieving the optimal cost-effective vertical wind turbine. Thirty wind turbine models were tested under the same conditions in an Azrieli 30 × 30 × 90 cm low-speed wind tunnel at 107,000 Reynolds number. The different types of models were obtained by parametric variations of five basic models, maintaining the same aspect ratio but varying the number of bucket phases, the orientation angles, and the gaps between the vanes. The best performing turbine model was made of one phase with two vanes of non-symmetric bipolynomial profiles that exhibited 0.2 power coefficient, relative to 0.16 and 0.13 that were obtained for symmetrical polynomial and the original Savonius type turbines, respectively. Free rotation, static forces and moments, and dynamic moments and power were measured for the sake of comparison and explanation for the variations in performances of different types of turbines. CFD calculations were used to understand the forces and moment behaviors of the optimized turbine.


Author(s):  
Dygku. Asmanissa Awg. Osman ◽  
Norzanah Rosmin ◽  
Nor Shahida Hasan ◽  
Baharruddin Ishak ◽  
Aede Hatib Mustaamal@Jamal ◽  
...  

The air streams from the outlet of an air compressor can be used to generate electricity. For instance, if a micro-sized Vertical-Axis Wind-Turbine (VAWT) is installed towards the airflow, some amount of electricity can be generated before being stored in a battery bank. The research’s objectives are to design, fabricate and analyze the performance of Helical Savonius VAWT blade rotors, which is tested with and without using a wind concentrator. The Helical Savonius VAWT is tested at 0 cm without the concentrator, whereas the blade rotor is tested at concave-blade position when using the concentrator. The blade and the wind concentrator designs were based on the dimensions and the constant airflow of the air compressor. The findings suggested that the blade produced its best performance when tested using wind concentrator at concave-blade position in terms of angular speed (<em>ω</em>), tip speed ratio (<em>TSR</em>) and the generated electrical power (<em>P</em><em><sub>E</sub></em>). The findings concluded that the addition of wind concentrator increases the airflow which then provided better performances on the blades.


2020 ◽  
Vol 203 ◽  
pp. 112249 ◽  
Author(s):  
Yan Li ◽  
Shouyang Zhao ◽  
Chunming Qu ◽  
Guoqiang Tong ◽  
Fang Feng ◽  
...  

2012 ◽  
Vol 225 ◽  
pp. 338-343 ◽  
Author(s):  
J.J. Miau ◽  
S.Y. Liang ◽  
R.M. Yu ◽  
C.C. Hu ◽  
T.S. Leu ◽  
...  

The concept of pitch control has been implemented in the design of a small vertical-axis wind turbine. Benefits gained can be shown by the experimental and numerical results presented in this paper. As found, the method of variable pitch control outperforms the one of fixed pitch control. The present results show that the former can make remarkable improvement on the starting torque as well as the aerodynamic characteristics at low tip speed ratios.


2012 ◽  
Vol 229-231 ◽  
pp. 2339-2342
Author(s):  
J.C. Cheng ◽  
S.J Su ◽  
J.J Miau

A three blades vertical axis wind turbine simulation is performed to study the unsteady aerodynamic characteristics with blade pitch control. Several fixed and variable blade pitch models under different tip speed ratio are adopted to improve performance of the wind turbine. Results show that an appropriate pitch control model can effectively decrease the range of negative torque regime to reduce the vibration of the wind turbine. Besides, the average torque coefficient as well as the energy capture efficiency can be also improved, especially for the lower tip speed ratio. The overall efficiency of the wind turbines in power generation will be enhanced. For the cases under the tip speed ratio between 1 and 3, the efficiency can be enhanced 243% and 486% for fixed and variable pitch control models respectively as comparing with non-pitch control cases.


2021 ◽  
Vol 13 (16) ◽  
pp. 9151
Author(s):  
Mintra Trongtorkarn ◽  
Thanansak Theppaya ◽  
Kuaanan Techato ◽  
Montri Luengchavanon ◽  
Chainuson Kasagepongsarn

The application of wind turbine technology in low wind speed regions such as Southeast Asia has recently attracted increased attention. Wind turbines are designed as special structures with low starting torque, and many starting torque minimization processes exist for permanent magnet synchronous generators (PMSGs). Plurality is applied to decrease the starting torque in radial flux permanent magnet disk generators. The most popular starting torque minimization method uses a magnet skew technique. When used at 20°, this technique reduced starting torque by 4.72% (on load) under 500 rpm at 50 Hz for 120 min. By contrast, a PMSG with magnet skew conditions set at under 2° reduced electrical power by 3.86%. For high-speed PMSGs, magnet skew techniques affect the generation of heat in the coils (stator), with heat decrease at the middle of the coil, on its surface and between the coils at 2.90%, 3.10% and 2.40%, respectively. PMSGs were installed in vertical axis wind turbines (VAWTs), and heat generation in relation to wind speed and electrical power was assessed. Magnet skew techniques can be used in PMSGs to reduce staring torque, while skew techniques also reduce electrical power and heat generated at the stator.


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