Physically-Based Volumetric Efficiency Model for Diesel Engines Utilizing Variable Intake Valve Actuation

Author(s):  
Lyle Kocher ◽  
Ed Koeberlein ◽  
D. G. Van Alstine ◽  
Karla Stricker ◽  
Greg Shaver

Advanced diesel engine architectures employing flexible valve trains enable emissions reductions and fuel economy improvements. Flexibility in the valve train allows engine designers to optimize the gas exchange process in a manner similar to how common rail fuel injection systems enable optimization of the fuel injection process. Modulating valve timings directly impacts the volumetric efficiency of the engine. In fact, the control authority of valve timing modulation over volumetric efficiency is three times larger than that due to any other engine actuator. Traditional empirical or regression-based models for volumetric efficiency, while suitable for conventional valve trains, are therefore challenged by flexible valve trains. The added complexity and additional empirical data needed for wide valve timing ranges limit the usefulness of these methods. A physically-based volumetric efficiency model was developed to address these challenges. The model captures the major physical processes occurring over the intake stroke, and is applicable to both conventional and flexible valve trains. The model inputs include temperature and pressure in the intake and exhaust manifolds, intake and exhaust valve timings, bore, stoke, connecting rod length, engine speed and effective compression ratio, ECR. The model is physically-based, requires no regression tuning parameters, is generalizable to other engine platforms, and has been experimentally validated using an advanced multi-cylinder diesel engine equipped with a flexible variable intake valve actuation system. Experimental data was collected over a wide range of the operating space of the engine and augmented with air handling actuator and intake valve timing sweeps to maximize the range of conditions used to thoroughly experimentally validate the model for a total of 217 total operating conditions. The physical model developed differs from previous physical modeling work through the novel application of ECR, incorporation of no tuning parameters and extensive validation on unique engine test bed with flexible intake valve actuation.

Author(s):  
C. L. Genzale ◽  
S.-C. Kong ◽  
R. D. Reitz

Homogeneous charge compression ignition (HCCI) operated engines have the potential to provide the efficiency of a typical diesel engine, with very low NOx and particulate matter emissions. However, one of the main challenges with this type of operation in diesel engines is that it can be difficult to control the combustion phasing, especially at high loads. In diesel HCCI engines, the premixed fuel-air charge tends to ignite well before top dead center, especially as load is increased, and a method of delaying the ignition is necessary. The development of variable valve timing (VVT) technology may offer an important advantage in the ability to control diesel HCCI combustion. VVT technology can allow for late intake valve closure (IVC) times, effectively changing the compression ratio of the engine. This can decrease compression temperatures and delay ignition, thus allowing the possibility to employ HCCI operation at higher loads. Furthermore, fully flexible valve trains may offer the potential for dynamic combustion phasing control over a wide range of operating conditions. A multidimensional computational fluid dynamics model is used to evaluate combustion event phasing as both IVC times and operating conditions are varied. The use of detailed chemical kinetics, based on a reduced n-heptane mechanism, provides ignition and combustion predictions and includes low-temperature chemistry. The use of IVC delay is demonstrated to offer effective control of diesel HCCI combustion phasing over varying loads, engine speeds, and boost pressures. Additionally, as fueling levels are increased, charge mixture properties are observed to have a significant effect on combustion phasing. While increased fueling rates are generally seen to advance combustion phasing, the reduction of specific heat ratio in higher equivalence ratio mixtures can also cause noticeably slower temperature rise rates, affecting ignition timing and combustion phasing. Variable intake valve timing may offer a promising and flexible control mechanism for the phasing of diesel HCCI combustion. Over a large range of boost pressures, loads, and engine speeds, the use of delayed IVC is shown to sufficiently delay combustion in order to obtain optimal combustion phasing and increased work output, thus pointing towards the possibility of expanding the current HCCI operating range into higher load points.


2017 ◽  
Vol 20 (2) ◽  
pp. 194-202 ◽  
Author(s):  
Kalen R Vos ◽  
Gregory M Shaver ◽  
Xueting Lu ◽  
Cody M Allen ◽  
James McCarthy ◽  
...  

Valve train flexibility enables optimization of the cylinder-manifold gas exchange process across an engine’s torque/speed operating space. This study focuses on the diesel engine fuel economy improvements possible through delayed intake valve closure timing as a means to improve volumetric efficiency at elevated engine speeds via dynamic charging. It is experimentally and analytically demonstrated that intake valve modulation can be employed at high-speed (2200 r/min) and medium-to-high load conditions (12.7 and 7.6 bar brake mean effective pressure) to increase volumetric efficiency. The resulting increase in inducted charge enables higher exhaust gas recirculation fractions without penalizing the air-to-fuel ratio. Higher exhaust gas recirculation fractions allow efficiency improving injection advances without sacrificing NOx. Fuel savings of 1.2% and 1.9% are experimentally demonstrated at 2200 r/min for 12.7 and 7.6 bar brake mean effective pressure operating conditions via this combined strategy of delayed intake valve closure, higher exhaust gas recirculation fractions, and earlier injections.


2011 ◽  
Vol 13 (2) ◽  
pp. 169-184 ◽  
Author(s):  
L Kocher ◽  
E Koeberlein ◽  
D G Van Alstine ◽  
K Stricker ◽  
G Shaver

Author(s):  
Mirko Baratta ◽  
Roberto Finesso ◽  
Daniela Misul ◽  
Ezio Spessa ◽  
Yifei Tong ◽  
...  

The environmental concerns officially aroused in 1970s made the control of the engine emissions a major issue for the automotive industry. The corresponding reduction in fuel consumption has become a challenge so as to meet the current and future emission legislations. Given the increasing interest retained by the optimal use of a Variable Valve Actuation (VVA) technology, the present paper investigates into the potentials of combining the VVA solution to CNG fuelling. Experiments and simulations were carried out on a heavy duty 6-cylinders CNG engine equipped with a turbocharger displaying a twin-entry waste-gate-controlled turbine. The analysis aimed at exploring the potentials of the Early Intake Valve Closure (EIVC) mode and to identify advanced solutions for the combustion management as well as for the turbo-matching. The engine model was developed within the GT-Power environment and was finely tuned to reproduce the experimental readings under steady state operations. The 0D-1D model was hence run to reproduce the engine operating conditions at different speeds and loads and to highlight the effect of the VVA on the engine performance as well as on the fuel consumption and engine emissions. Pumping losses proved to reduce to a great extent, thus decreasing the brake specific fuel consumption (BSFC) with respect to the throttled engine. The exhaust temperature at the turbine inlet was kept to an almost constant value and minor variations were allowed. This was meant to avoid an excessive worsening in the TWC working conditions, as well as deterioration in the turbocharger performance during load transients. The numerical results also proved that full load torque increases can be achieved by reducing the spark advance so that a higher enthalpy is delivered to the turbocharger. Similar torque levels were also obtained by means of Early Intake Valve Closing strategy. For the latter case, negligible penalties in the fuel consumption were detected. Moreover, for a given combustion phasing, the IVC angle directly controls the mass-flow rate and thus the torque. On the other hand, a slight dependence on the combustion phasing can be detected at part load. Finally, the simulations assessed for almost constant fuel consumption for a wide range of IVC and SA values. Specific attention was also paid to the turbocharger group functioning and to its correct matching to the engine working point. The simulations showed that the working point on the compressor map can be optimized by properly setting the spark advance (SA) as referred to the adopted intake-valve closing angle. It is anyhow worth observing that the engine high loads set a constraint deriving from the need to meet the limits on the peak firing pressure (PFP), thus limiting the possibility to optimize the working point once the turbo-matching is defined.


Author(s):  
Sungjun Yoon ◽  
Hongsuk Kim ◽  
Daesik Kim ◽  
Sungwook Park

Stringent emission regulations (e.g., Euro-6) force automotive manufacturers to equip DPF (diesel particulate filter) on diesel cars. Generally, post injection is used as a method to regenerate DPF. However, it is known that post injection deteriorates specific fuel consumption and causes oil dilution for some operating conditions. Thus, an injection strategy for regeneration becomes one of key technologies for diesel powertrain equipped with a DPF. This paper presents correlations between fuel injection strategy and exhaust gas temperature for DPF regeneration. Experimental apparatus consists of a single cylinder diesel engine, a DC dynamometer, an emission test bench, and an engine control system. In the present study, post injection timing covers from 40 deg aTDC to 110 deg aTDC and double post injection was considered. In addition, effects of injection pressures were investigated. The engine load was varied from low-load to mid-load and fuel amount of post injection was increased up to 10mg/stk. Oil dilution during fuel injection and combustion processes were estimated by diesel loss measured by comparing two global equivalences ratios; one is measured from Lambda sensor installed at exhaust port, the other one is estimated from intake air mass and injected fuel mass. In the present study, the differences in global equivalence ratios were mainly caused from oil dilution during post injection. The experimental results of the present study suggest an optimal engine operating conditions including fuel injection strategy to get appropriate exhaust gas temperature for DPF regeneration. Experimental results of exhaust gas temperature distributions for various engine operating conditions were summarized. In addition, it was revealed that amounts of oil dilution were reduced by splitting post injection (i.e., double post injection). Effects of injection pressure on exhaust gas temperature were dependent on combustion phasing and injection strategies.


Author(s):  
Katharina Warncke ◽  
Amsini Sadiki ◽  
Max Staufer ◽  
Christian Hasse ◽  
Johannes Janicka

Abstract Predicting details of aircraft engine combustion by means of numerical simulations requires reliable information about spray characteristics from liquid fuel injection. However, details of liquid fuel injection are not well documented. Indeed, standard droplet distributions are usually utilized in Euler-Lagrange simulations of combustion. Typically, airblast injectors are employed to atomize the liquid fuel by feeding a thin liquid film in the shear zone between two swirled air flows. Unfortunately, droplet data for the wide range of operating conditions during a flight is not available. Focusing on numerical simulations, Direct Numerical simulations (DNS) of full nozzle designs are nowadays out of scope. Reducing numerical costs, but still considering the full nozzle flow, the embedded DNS methodology (eDNS) has been introduced within a Volume of Fluid framework (Sauer et al., Atomization and Sprays, vol. 26, pp. 187–215, 2016). Thereby, DNS domain is kept as small as possible by reducing it to the primary breakup zone. It is then embedded in a Large Eddy Simulation (LES) of the turbulent nozzle flow. This way, realistic turbulent scales of the nozzle flow are included, when simulating primary breakup. Previous studies of a generic atomizer configuration proved that turbulence in the gaseous flow has significant impact on liquid disintegration and should be included in primary breakup simulations (Warncke et al., ILASS Europe, Paris, 2019). In this contribution, an industrial airblast atomizer is numerically investigated for the first time using the eDNS approach. The complete nozzle geometry is simulated, considering all relevant features of the flow. Three steps are necessary: 1. LES of the gaseous nozzle flow until a statistically stationary flow is reached. 2. Position and refinement of the DNS domain. Due to the annular nozzle design the DNS domain is chosen as a ring. It comprises the atomizing edge, where the liquid is brought between inner and outer air flow, and the downstream primary breakup zone. 3. Start of liquid fuel injection and primary breakup simulation. Since the simulation of the two-phase DNS and the LES of the surrounding nozzle flow are conducted at the same time, turbulent scales of the gas flow are directly transferred to the DNS domain. The applicability of eDNS to full nozzle designs is demonstrated and details of primary breakup at the nozzle outlet are presented. In particular a discussion of the phenomenological breakup process and spray characteristics is provided.


2018 ◽  
Vol 20 (2) ◽  
pp. 247-260 ◽  
Author(s):  
Xavier Tauzia ◽  
Alain Maiboom ◽  
Hassan Karaky ◽  
Pascal Chesse

Since many trips are of short duration and include a cold start, automotive engines run quite often without having reached their nominal temperature. This is known to have some major drawbacks, such as increased fuel consumption and higher emissions due to lower efficiency of after-treatment devices, but detailed description of these various effects is seldom presented in the literature. In this article, experiments were conducted on an automotive diesel engine by varying independently the coolant and oil temperatures between 30 °C and 90 °C. Three different operating conditions (low, mid and full load) were studied. The experimental set-up is briefly described as well as the uncertainty of the associated measurements and the development of analytic tools. Then, the evolution of volumetric efficiency, energy share, combustion heat release and exhaust emissions (NOx, particulate matter, CO, unburned hydrocarbons) are described in detail and analysed. Several strategies were considered, including some corrections used in the standard engine control unit to compensate for the low coolant temperature. Some effects of the coolant and oil temperature reduction were clear: increase in friction losses, volumetric efficiency and ignition delay and decrease in NOx emissions. On the contrary, the evolution of brake thermal efficiency, particulate matter, CO and unburned hydrocarbon emission depended on the operating point.


2019 ◽  
Vol 22 (1) ◽  
pp. 284-294 ◽  
Author(s):  
FCP Leach ◽  
MH Davy ◽  
MS Peckham

As the control of real driving emissions continues to increase in importance, the importance of understanding emission formation mechanisms during engine transients similarly increases. Knowledge of the NO2/NOx ratio emitted from a diesel engine is necessary, particularly for ensuring optimum performance of NOx aftertreatment systems. In this work, cycle-to-cycle NO and NOx emissions have been measured using a Cambustion CLD500, and the cyclic NO2/NOx ratio calculated as a high-speed light-duty diesel engine undergoes transient steps in load, while all other engine parameters are held constant across a wide range of operating conditions with and without exhaust gas recirculation. The results show that changes in NO and NOx, and hence NO2/NOx ratio, are instantaneous upon a step change in engine load. NO2/NOx ratios have been observed in line with previously reported results, although at the lightest engine loads and at high levels of exhaust gas recirculation, higher levels of NO2 than have been previously reported in the literature are observed.


1999 ◽  
Vol 121 (1) ◽  
pp. 93-101 ◽  
Author(s):  
Philip G. Hill ◽  
Patric Ouellette

Existing data on transient turbulent jet injection in to large chambers demonstrates self-similar behavior under a wide range of conditions including compressibility, thermal and species diffusion, and nozzle under expansion. The Jet penetration distance well downstream of the virtual origin is proportional to the square root of the time and the fourth root of the ratio of nozzle exit momentum flow rate to chamber density. The constant of proportionality has been evaluated by invoking the concept of Turner that the flow can be modeled as a steady jet headed by a spherical vortex. Using incompressible transient jet observations to determine the asymptotically constant ratio of maximum jet width to penetration distance, and the steady jet entrainment results of Ricou and Spalding, it is shown that the penetration constant is 3 ± 0.1. This value is shown to hold for compressible flows also, with substantial thermal and species diffusion, and even with transient jets from highly under-expanded in which, as in diesel engine chambers with gaseous fuel injection, the jet is directed at a small angle to one wall of the chamber. In these tests, with under expanded nozzles. Observations of transient jet injection have been made in a chamber in which, as in diesel engine chambers with gaseous fuel injection, the jet is directed at a small angle to one wall of the chamber. In these tests, with under-expanded nozzles it was found that at high nozzle pressure ratios, depending on the jet injection angle, the jet penetration can be consistent with a penetration constant of 3. At low pressure ratios the presence of the wall noticeably retards the penetration of the jet.


Author(s):  
P S Mehta ◽  
A K Gupta

A mathematical model for predicting spray–swirl interaction in a direct injection diesel engine combustion chamber is developed using centre-line velocity vector/continuum approach. The model has three-dimensional features in fuel spray motion. The present model responds to the various air swirl, fuel injection and cylinder charge conditions. The predicted results are compared with the analytical and experimental data available from various sources in the two-dimensional case. Very good agreement is achieved over a wide range of data. The three-dimensional predictions are directly possible without any alteration in the computation scheme.


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