Three-Dimensional Object Realization via Direct Volumetric Activation

2017 ◽  
Author(s):  
Andrew J. Birnbaum ◽  
Athanasios P. Iliopoulos ◽  
John C. Steuben ◽  
John G. Michopoulos
Keyword(s):  
Additive Manufacturing ◽  
Capital Investment ◽  
Three Dimensional ◽  
Scaling Behavior ◽  
Maintenance Costs ◽  
Three Dimensional Objects ◽  
Geometric Deviation ◽  
Manufacturing Techniques ◽  
Dimensional Object ◽  
Current Systems

Despite increasing levels of acceptance, traditional additive manufacturing techniques continue to suffer from a number of fundamental drawbacks that act to limit broad adoption. These drawbacks include limits on processable materials, part properties/performance, geometric deviation and repeatability. The vast majority of existing processes also rely on a point-by-point approach to generate parts, resulting in exceedingly long build times and extremely poor scaling behavior. Furthermore, in general, current systems require significant levels of complexity for operation, resulting in the need for considerable upfront capital investment as well as continuing maintenance costs. A new manufacturing approach is presented here, based upon the generation of objects from the direct creation of constituent volumetric sub-regions. This process addresses many of the limitations described above, and has the potential to significantly alter the manner with which three-dimensional objects are realized.

A new methodology for design and manufacturing of a customized silicone partial foot prosthesis using indirect additive manufacturing

2019 ◽  
Vol 42 (11) ◽  
pp. 645-657 ◽  
Author(s):  
Osama Abdelaal ◽  
Saied Darwish ◽  
Khaled Abd Elmougoud ◽  
Saleh Aldahash
Keyword(s):  
Additive Manufacturing ◽  
Computer Aided Design ◽  
Three Dimensional ◽  
Design Data ◽  
Three Dimensional Objects ◽  
Design And Manufacturing ◽  
Manufacturing Procedure ◽  
Manufacturing Techniques ◽  
Aided Design ◽  
Partial Foot Amputation

The production of customized prostheses for the foot and ankle still relies on slow and laborious steps of the traditional plaster molding fabrication techniques. Additive manufacturing techniques where three-dimensional objects can be constructed directly based on the object’s computer-aided-design data in a layerwise manner has opened the door to new opportunities for manufacturing of novel and personalized medical devices. The purpose of the present study was to develop a new methodology for design and manufacturing of a customized silicone partial foot prosthesis via an indirect additive manufacturing process. Furthermore, the biomechanics of gait of a subject with partial foot amputation wearing the custom silicone foot prosthesis manufactured by the indirect additive manufacturing was characterized, in comparison with a matched healthy participant. This study has confirmed the possibility of producing silicone partial foot prosthesis by indirect additive manufacturing procedure. The amputated subject reported total comfort using the custom prosthesis during walking, as well as cosmetic advantages. The prosthesis restored the foot geometry and normalized many of gait characteristics. The findings presented here contribute to introduce a proper understanding of biomechanics of walking after wearing silicone partial foot prosthesis and are useful for prosthetists and rehabilitation therapists when treating patients after partial foot amputation.

scholarly journals A Review on Additive Manufacturing Possibilities for Electrical Machines

Energies ◽  
2021 ◽  
Vol 14 (7) ◽  
pp. 1940
Author(s):  
Muhammad Usman Naseer ◽  
Ants Kallaste ◽  
Bilal Asad ◽  
Toomas Vaimann ◽  
Anton Rassõlkin
Keyword(s):  
Additive Manufacturing ◽  
Large Scale ◽  
Three Dimensional ◽  
Electrical Machines ◽  
Electromagnetic Properties ◽  
Scale Production ◽  
Performance Parameters ◽  
Large Scale Production ◽  
One Step ◽  
Manufacturing Techniques

This paper presents current research trends and prospects of utilizing additive manufacturing (AM) techniques to manufacture electrical machines. Modern-day machine applications require extraordinary performance parameters such as high power-density, integrated functionalities, improved thermal, mechanical & electromagnetic properties. AM offers a higher degree of design flexibility to achieve these performance parameters, which is impossible to realize through conventional manufacturing techniques. AM has a lot to offer in every aspect of machine fabrication, such that from size/weight reduction to the realization of complex geometric designs. However, some practical limitations of existing AM techniques restrict their utilization in large scale production industry. The introduction of three-dimensional asymmetry in machine design is an aspect that can be exploited most with the prevalent level of research in AM. In order to take one step further towards the enablement of large-scale production of AM-built electrical machines, this paper also discusses some machine types which can best utilize existing developments in the field of AM.

scholarly journals Advances in 3D Printing for Tissue Engineering

Materials ◽  
2021 ◽  
Vol 14 (12) ◽  
pp. 3149
Author(s):  
Angelika Zaszczyńska ◽  
Maryla Moczulska-Heljak ◽  
Arkadiusz Gradys ◽  
Paweł Sajkiewicz
Keyword(s):  
Tissue Engineering ◽  
Additive Manufacturing ◽  
3D Printing ◽  
Complex Structure ◽  
Three Dimensional ◽  
Computer Assisted ◽  
Scaffold Fabrication ◽  
Manufacturing Techniques ◽  
Printing Techniques ◽  
State Of Art

Tissue engineering (TE) scaffolds have enormous significance for the possibility of regeneration of complex tissue structures or even whole organs. Three-dimensional (3D) printing techniques allow fabricating TE scaffolds, having an extremely complex structure, in a repeatable and precise manner. Moreover, they enable the easy application of computer-assisted methods to TE scaffold design. The latest additive manufacturing techniques open up opportunities not otherwise available. This study aimed to summarize the state-of-art field of 3D printing techniques in applications for tissue engineering with a focus on the latest advancements. The following topics are discussed: systematics of the available 3D printing techniques applied for TE scaffold fabrication; overview of 3D printable biomaterials and advancements in 3D-printing-assisted tissue engineering.

Additive Manufacturing: The Next Generation of Scapholunate Ligament Reconstruction

2021 ◽  
Author(s):  
Matthew N. Rush ◽  
Christina Salas ◽  
Lorraine Mottishaw ◽  
Damian Fountain ◽  
Deana Mercer
Keyword(s):  
Additive Manufacturing ◽  
Ligament Reconstruction ◽  
Three Dimensional ◽  
Biological Properties ◽  
Bone Interface ◽  
Significant Strength ◽  
Efficient Integration ◽  
Manufacturing Methods ◽  
Manufacturing Techniques ◽  
Manufacturing Technologies

Abstract Background Ligament reconstruction, as a surgical method used to stabilize joints, requires significant strength and tissue anchoring to restore function. Historically, reconstructive materials have been fraught with problems from an inability to withstand normal physiological loads to difficulties in fabricating the complex organization structure of native tissue at the ligament-to-bone interface. In combination, these factors have prevented the successful realization of nonautograft reconstruction. Methods A review of recent improvements in additive manufacturing techniques and biomaterials highlight possible options for ligament replacement. Description of Technique In combination, three dimensional-printing and electrospinning have begun to provide for nonautograft options that can meet the physiological load and architectures of native tissues; however, a combination of manufacturing methods is needed to allow for bone-ligament enthesis. Hybrid biofabrication of bone-ligament tissue scaffolds, through the simultaneous deposition of disparate materials, offer significant advantages over fused manufacturing methods which lack efficient integration between bone and ligament materials. Results In this review, we discuss the important chemical and biological properties of ligament enthesis and describe recent advancements in additive manufacturing to meet mechanical and biological requirements for a successful bone–ligament–bone interface. Conclusions With continued advancement of additive manufacturing technologies and improved biomaterial properties, tissue engineered bone-ligament scaffolds may soon enter the clinical realm.

scholarly journals INTERACTIVE VISUALIZATION TECHNOLOGY IN AUGMENTED REALITY

2021 ◽  
Vol 58 (3) ◽  
pp. 137-142
Author(s):  
A.O. Dauitbayeva ◽  
◽  
A.A. Myrzamuratova ◽  
A.B. Bexeitova ◽  
◽  
...  
Keyword(s):  
Virtual Reality ◽  
Augmented Reality ◽  
User Interfaces ◽  
Three Dimensional ◽  
Spatial Arrangement ◽  
Linear Perspective ◽  
Three Dimensional Objects ◽  
Visualization Technology ◽  
Image Volume ◽  
Dimensional Object

This article is devoted to the issues of visualization and information processing, in particular, improving the visualization of three-dimensional objects using augmented reality and virtual reality technologies. The globalization of virtual reality has led to the introduction of a new term "augmented reality"into scientific circulation. If the current technologies of user interfaces are focused mainly on the interaction of a person and a computer, then augmented reality with the help of computer technologies offers improving the interface of a person and the real world around them. Computer graphics are perceived by the system in the synthesized image in connection with the reproduction of monocular observation conditions, increasing the image volume, spatial arrangement of objects in a linear perspective, obstructing one object to another, changing the nature of shadows and tones in the image field. The experience of observation is of great importance for the perception of volume and space, so that the user "completes" the volume structure of the observed representation. Thus, the visualization offered by augmented reality in a real environment familiar to the user contributes to a better perception of three-dimensional object.

The Research of Collision Detection Based on OBB in Vega Prime

2012 ◽  
Vol 220-223 ◽  
pp. 2803-2808
Author(s):  
Xiao Ping Wang ◽  
Xiu Cheng Dong
Keyword(s):  
Early Warning ◽  
Collision Detection ◽  
Line Segment ◽  
Three Dimensional ◽  
Trend Line ◽  
Three Dimensional Objects ◽  
Bounding Box ◽  
Object Based ◽  
Early Warning Mechanism ◽  
Dimensional Object

Collision detection in Vega Prime is based on the simple line segment, and collision detection based on bounding box is not realized. By studying the composition of three-dimensional object based on Oriented Bounding Box (OBB), we define a collision detection class, which inherits from vpIsector. After finding out all vertices of geometry in object, we connect these vertices one by one and constitute a tend line. The trend line constitutes our bounding box based on OBB. Now, our collision detection is based on three-dimensional objects, but not the simple line segment. At the same time, we can control the efficiency of collision detection by increasing or decreasing the number of collision lines on the actual demand. Additionally, on this basis, we have made the further application. By adjusting parameter, we can get a bounding box with early warning mechanism or collision tolerance.

Welding Technology in Additive Manufacturing Processes of 3D Objects

2017 ◽  
Vol 906 ◽  
pp. 121-130 ◽  
Author(s):  
V. Korzhyk ◽  
V. Khaskin ◽  
O. Voitenko ◽  
Volodymyr Sydorets ◽  
O. Dolianovskaia
Keyword(s):  
Additive Manufacturing ◽  
Three Dimensional ◽  
Simultaneous Increase ◽  
Manufacturing Cost ◽  
Three Dimensional Objects ◽  
3D Objects ◽  
Input Quality ◽  
Welding Technology ◽  
Metal Volume ◽  
Increase In Productivity

Using of welding technologies to produce metal volume objects allows considerable lowering of their manufacturing cost at simultaneous increase in productivity, compared to SLS-and SLM-processes. The most perspective welding technology of additive manufacturing of three-dimensional objects is plasma-arc technology with application of wires or powders. It allows creating at comparatively low heat input quality volumetric products with wall thickness from 3 to 50 mm from alloys based on Fe, Ni, Co, Cu, Ti, Al, as well as composite materials, containing refractory components.

Micromachined Ultrasonic Print-Head for Deposition of High-Viscosity Materials

2010 ◽  
Vol 132 (3) ◽  
Author(s):  
J. Mark Meacham ◽  
Amanda O’Rourke ◽  
Yong Yang ◽  
Andrei G. Fedorov ◽  
F. Levent Degertekin ◽  
...  
Keyword(s):  
Additive Manufacturing ◽  
Three Dimensional ◽  
High Viscosity ◽  
The Novel ◽  
Glycerol Water ◽  
Print Head ◽  
Cavity Resonances ◽  
Allowable Range ◽  
Novel Method ◽  
Manufacturing Techniques

The recent application of inkjet printing to fabrication of three-dimensional, multilayer and multimaterial parts has tested the limits of conventional printing-based additive manufacturing techniques. The novel method presented here, termed as additive manufacturing via microarray deposition (AMMD), expands the allowable range of physical properties of printed fluids to include important, high-viscosity production materials (e.g., polyurethane resins). AMMD relies on a piezoelectrically driven ultrasonic print-head that generates continuous streams of droplets from 45 μm orifices while operating in the 0.5–3.0 MHz frequency range. The device is composed of a bulk ceramic piezoelectric transducer for ultrasound generation, a reservoir for the material to be printed, and a silicon micromachined array of liquid horn structures, which make up the ejection nozzles. Unique to this new printing technique are the high frequency of operation, use of fluid cavity resonances to assist ejection, and acoustic wave focusing to generate the pressure gradient required to form and eject droplets. We present the initial characterization of a micromachined print-head for deposition of fluids that cannot be used with conventional printing-based rapid prototyping techniques. Glycerol-water mixtures with a range of properties (surface tensions of ∼58–73 mN/m and viscosities of 0.7–380 mN s/m2) were used as representative printing fluids for most investigations. Sustained ejection was observed in all cases. In addition, successful ejection of a urethane-based photopolymer resin (surface tension of ∼25–30 mN/m and viscosity of 900–3000 mN s/m2) was achieved in short duration bursts. Peaks in the ejection quality were found to correspond to predicted device resonances. Based on these results, we have demonstrated the printing of fluids that fall well outside of the accepted range for the previously introduced printing indicator. The micromachined ultrasonic print-head achieves sustained printing of fluids up to 380 mN s/m2, far above the typical printable range.

scholarly journals A 3D weaving infill pattern for fused filament fabrication

2021 ◽  
Author(s):  
Yuan Yao ◽  
Cheng Ding ◽  
Mohamed Aburaia ◽  
Maximilian Lackner ◽  
Lanlan He
Keyword(s):  
Additive Manufacturing ◽  
Three Dimensional ◽  
Layer By Layer ◽  
Fused Filament Fabrication ◽  
Repetitive Structure ◽  
Mechanical Linkage ◽  
Manufacturing Technologies ◽  
Dimensional Object ◽  
Anisotropy Of Mechanical Properties ◽  
3D Weaving

Abstract The Fused Filament Fabrication process is the most used additive manufacturing process due to its simplicity and low operating costs. In this process, a thermoplastic filament is led through an extruder, melted, and applied to a building platform by the axial movements of an automated Cartesian system in such a way that a three-dimensional object is created layer by layer. Compared to other additive manufacturing technologies, the components produced have mechanical limitations and are often not suitable for functional applications. To reduce the anisotropy of mechanical strength in fused filament fabrication (FFF), this paper proposes a 3D weaving deposit path planning method that utilizes a 5-layer repetitive structure to achieve interlocking and embedding between neighbor slicing planes to improve the mechanical linkage within the layers. The developed algorithm extends the weaving path as an infill pattern to fill different structures and makes this process feasible on a standard three-axis 3D printer. Compared with 3D weaving printed parts by layer-to-layer deposit, the anisotropy of mechanical properties inside layers is significantly reduced to 10.21% and 0.98%.

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