Effect of Track Geometric Irregularity on Dynamic Characteristics of Gear Transmission in a Locomotive

Author(s):  
Tao Zhang ◽  
Zaigang Chen ◽  
Jie Zhang ◽  
Shunqi Sui ◽  
Cheng Pan

Gear transmission is a key component in locomotive where it delivers the traction or braking forces between the motor and the wheelset. Its working performance has a direct effect on the operating reliability and safety. Therefore, investigation on the dynamic characteristics of the gear transmission in locomotives is very meaningful. In this study, a gear transmission-locomotive-track spatial coupled dynamic model is established based on the classical locomotive-track coupled dynamics and the gear dynamics theory. Based on this model, the dynamic responses of the gear transmission can be analysed under excitations from different track geometrical irregularity, and the dynamic performance of the gear transmission can be obtained. This paper also studies the effect law of the track irregularity on the vibration of the gear transmission by using statistical indicators RMS (Root Mean Square) and PtP (Peak-to-Peak). The results indicate that the track geometrical irregularity has an obvious impact to the dynamic performance of gear transmission. The dynamic response of the gear transmission will increase violently when the locomotive runs on the track in a worse condition. The results are expected to be capable of providing some references for fatigue life prediction and reliability analysis of the gear transmissions in locomotive.

2011 ◽  
Vol 250-253 ◽  
pp. 3822-3826 ◽  
Author(s):  
Xian Mai Chen ◽  
Xia Xin Tao ◽  
Gao Hang Cui ◽  
Fu Tong Wang

The general track spectrum of Chinese main railway lines (ChinaRLS) and the track spectrum of American railway lines (AmericaRLS) are compared in terms of character of frequency domain, statistical property of time domain samples and dynamic performance. That the wavelength range of the ChinaRLS, which is characterized by the three levels according to the class of railway line, is less than AmericaRLS at common wave band of 1~50m is calculated. Simultaneously, the mean square values of two kinds of track spectra are provided at the detrimental wave bands of 5~10m, 10~20m, and so on. The time-histories of ChinaRLS and AmericaRLS are simulated according to the trigonometric method, and the digital statistical nature of simulated time samples is analyzed. With inputting the two kinds of time-histories into the vehicle-railway system, the comparative analysis of the two kinds of dynamic performances for ChinaRLS and AmericaRLS is done in terms of car body acceleration, rate of wheel load reduction, wheel/rail force, and the dynamic responses of track structure. The result shows that ChinaRLS can characterize the feature of the Chinese track irregularity better than AmericaRLS, the track irregularity with the ChinaRLS of 200km/h is superior to the AmericaRLS, and the track irregularity with the ChinaRLS of 160km/h corresponds to with the sixth of AmericaRLS.


2014 ◽  
Vol 1055 ◽  
pp. 161-164
Author(s):  
Tao Wang ◽  
Wei Zhong Zhang ◽  
Chen Xie ◽  
Deng Xia Zhang ◽  
Yan Ru

With the study subject of the gear transmission in an unmanned system, several common methods of fatigue life prediction are analyzed. According to the actual running state, S-N nominal stress method is used to predict the fatigue life of the gears. Based on the S-N data of the gear material and the linear cumulative damage theory, ANSYS is used to estimate the bending fatigue life of the gears, so as to obtain the fatigue life loss coefficient of the gears. It provides a reliable data reference of the design, use and maintenance of the gear transmission in unmanned system.


2012 ◽  
Vol 215-216 ◽  
pp. 974-977 ◽  
Author(s):  
Li Ming Lian ◽  
Gui Min Liu

The dynamic performance of asymmetric involute gear transmission system is analyzed by the MSC.ADAMS software during the paper. By comparative analyzed with the traditional dynamic characteristics of symmetrical involute straight gear transmission, it can be summarized that the asymmetric involute gear transmission system has better vibration characteristics in the course of transmission.


Author(s):  
Jinjun Zhang ◽  
Kuang Liu ◽  
Aditi Chattopadhyay

This article presents the fatigue life prediction in a cruciform specimen of 2024-T351 aluminum alloy subjected to biaxial FALSTAFF loading. An energy- and slip-based multiscale damage criterion is developed to capture the fatigue crack formation in crystalline metallic materials. In these materials, there are two stages in crack initiation: nucleation of micro cracks and coalescence of micro cracks into major cracks. In the first stage, micro cracks generate from intermetallic particles and extend into surrounding grains. For the FCC crystalline structure, fatigue damage increments in four dependent slip planes are calculated and accumulated to measure micro crack. In the second stage, the micro cracks grow and coalesce into major cracks. Subsequently, a meso-statistical volume element model is developed to represent the microstructure of the material. Finally, a root mean square method is introduced to take into account FALSTAFF loading. Using the root mean square (RMS) method, the loading history for tests is analyzed to determine the RMS maximum and minimum stresses. The multiscale damage criterion, statistical volume element and RMS method were validated using previously conducted fatigue tests on cruciform samples. The fatigue life and crack direction predicted using the developed model correlate well with the experiments.


2019 ◽  
Vol 142 (3) ◽  
Author(s):  
Jing Wei ◽  
Aiqiang Zhang ◽  
Lei Shi ◽  
Datong Qin ◽  
Teik C. Lim

Abstract The traditional research on the dynamics of planetary gear transmission (PGT) is based on the assumption that the support is on the ground. However, the PGT inside the aircraft is spatially moved along with the airframe, which is not only subject to gravity, but also to additional inertia forces. These loads should affect the dynamic characteristics of the PGT. The PGT itself is a non-inertial system (NIS) and is called the internal non-inertial system (INIS). By contrast, an airframe in the aerospace environment is named an external non-inertial system (ENIS). In order to investigate the dynamic behavior of the PGT in a compound NIS, the kinematic equations of various components in arbitrary spatial motion state of the airframe are deduced. Subsequently, the coupled dynamics model of PGT in NIS is improved. The dynamic responses of PGT in different non-inertial conditions are compared based on the hovering motion of the airframe. The results indicate that INIS is the main factor affecting the trajectory of planet gear, while ENIS is the force source changing the trajectory of the central component. The aircraft’s hovering motion makes the gravity effect become a relatively time-varying excitation, but the dominant factor is still the additional inertial forces. The non-inertial effect during aerospace operation can significantly affect the bearing force, vibration and load sharing performance. It will lead to serious errors if the traditional research method is still used to obtain the dynamic behavior of PGT in the aerospace environment.


2010 ◽  
Vol 118-120 ◽  
pp. 820-824
Author(s):  
Chang Gen Bu ◽  
Bo Long ◽  
J.W. Li ◽  
L. Wang

Conventionally designed with quasi-static algorithm, buffer springs of impact mechanism eventually have a short fatigue life. By building a rigid-flexible hybrid model of GCD-1500 cable drill, the main fatigue causes of buffer springs are investigated so as to optimize the design of springs attached to impact mechanism. Dynamic simulation is used to export load spectrum of dynamic responses of springs in conditions of “idle impact” and different bore depths. Nominal stress method is employed in nSoft Software to analyze the fatigue of springs. Some crucial conclusions are drawn: the fatigue damage brought by load spectrum of dynamic response is more severe than that brought by quasi-static mono-pulse circulation; as the bore depth is prolonged, the damage of one impact will increase; the damage of “idle impact” is 25 times as serious as that of one impact when bore depth is 70m.


2020 ◽  
Vol 2020 ◽  
pp. 1-10
Author(s):  
Xuhui He ◽  
Kehui Yu ◽  
Chenzhi Cai ◽  
Yunfeng Zou

This paper focuses on the dynamic characteristics of the metro train’s bogie frames based on the field test data. The acceleration signals of both motor bogie frame and trailer bogie frame of a standard B-type metro train were measured. Running tests on the Metro line 21 of Guangzhou (China) were carried out. The acquired acceleration signals of bogie frames were analyzed through several methods to identify the dynamic characteristics of the motor and trailer bogies in the time-frequency domain. The spectral analysis and time-frequency representations show that noise components exist in the high-frequency domain of the original signal, especially for the acceleration signal of the motor bogie frame. Then, the soft thresholding process and discrete wavelet transform decomposition process are conducted to obtain a denoised version of the original signals in the time-frequency domain. The vibration frequency domain and energy distribution of bogie frames under different train speeds are analyzed. The track irregularity wavelength of the metro line is calculated and analyzed based on the measured bogie frames’ acceleration signals. The dynamic characteristics of the metro train’s bogie frames in this paper can be adopted as a reference in the track diagnosis of the elevated metro line.


Sensor Review ◽  
2014 ◽  
Vol 34 (4) ◽  
pp. 367-373 ◽  
Author(s):  
Bian Tian ◽  
Yulong Zhao ◽  
Zhe Niu ◽  
Jiang Zhuangde

Purpose – The purpose of this paper is to report on a piezoresistive pressure sensor for micro-pressure measurement with a cross-beam membrane (CBM) structure. This study analyzes the dynamic characteristics of the proposed device. Design/methodology/approach – This CBM sensor possesses high stiffness and sensitivity, measuring dynamic pressure more effectively in a high-frequency environment compared with other piezoresistive structures. The dynamic characteristics are derived using the finite element method to analyze the dynamic responses of the new structure, including natural frequency and lateral effect performances. The CBM dynamic performances are compared with traditional structures. Findings – The pressure sensor performance was evaluated, and the experimental results indicate that they all exhibit similar dynamic characteristics as the designed model. Compared with traditional structures such as the single island, the CBM proves to be superior in evaluating the dynamic performances of pressure sensors at high frequencies of > 30 kHz. Originality/value – Most studies of this micro pressure sensors attempt to promote the sensitivity or focus on the static performance of pressure sensor with micro gauge. This study is concerned with analyze the dynamic characterism of micro pressure sensor and compared with the traditional structures, that prove the CBM structure has stable dynamic performance and is a better option for measuring dynamic micro pressure in biomedical applications.


2013 ◽  
Vol 423-426 ◽  
pp. 2127-2131
Author(s):  
Jui Pin Hung ◽  
Wei Chu Lin ◽  
Tzou Lung Luo ◽  
Yu Sheng Lai

This study was aimed to investigate dynamic characteristics of a milling machine with horizontal spindle tooling system, which was feed through the linear feeding mechanism combined with the sliding guides and linear roller guide modulus. To predict the dynamic characteristics, we created finite element model of the milling machine with the introduction of the contact stiffness defined at the sliding and rolling interface, respectively. The results of the finite element simulations reveal that linear guides with different preloads greatly affect the dynamic responses of the horizontal spindle tool. The maximum dynamic compliance can be increased by 7.4 % in X-axis direction and increased by 12 % in Y-axis direction, respectively when the linear guides are changed from low to high preload. Overall, current results clearly illustrate that the proposed modeling approach of feeding mechanism can quantify the preload effect of the guideway system on the dynamic performance of a milling machine.


2020 ◽  
Vol 2020 ◽  
pp. 1-12
Author(s):  
Qingfei Gao ◽  
Biao Wu ◽  
Renzhi Wang ◽  
Jiaqiang Zhang ◽  
Binqiang Guo ◽  
...  

To study the damage of bridge pile foundations caused by scouring, two damage mechanisms of scouring are proposed in this paper. Considering the vehicle-bridge coupled vibration in terms of two aspects of the scouring depth and erosion depth, the vertical and transversal dynamic characteristics and dynamic responses of the bridge are studied under different cases for the most sensitive vehicle speed. The dynamic characteristics include the 1st and 2nd vibration modes of the vertical and transversal directions of the bridge. The dynamic responses include the vertical and transversal dynamic load allowances and acceleration of the bridge. The souring depth is more sensitive than the erosion depth, and the 2nd vertical mode is most substantially influenced by scouring and erosion. Because of the small value of the natural frequency of the vertical vibration modes, the transversal vibration modes may be more convenient to obtain. The study of the dynamic responses shows that the scouring depth can be represented by the dynamic load allowance in the middle of the span’s section and the erosion depth can be characterized by the dynamic load allowance at the quarter location of the span’s section.


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