Structural Design and Forming Method of Single-Curved Surface Structure Based on Miura-Origami

Author(s):  
Hairui Wang ◽  
Chunfang Guo ◽  
Yujie Li ◽  
Yahua Liu ◽  
Minjie Wang ◽  
...  

With the advantage of high adaptability, Miura-origami structure with curvature shows various engineering applications such as a sandwich between two stiff facings with curvature requirements and structural support to form a circular tube. In this research, a forming method of polymer circular tube with single-curved surface origami expressed by five parameters was established and its corresponding theory was solved considering forming rationality in actual manufacturing. The components of circular tube were fabricated by the vacuum forming process and then spliced together. We conducted numerical simulation to analyze the structural performance of the tube with five parameters and shown that these parameters have a great influence on energy absorbed performance. Finally, a male mold of a part with Arc Miura-origami structure was designed and fabricated. The parts with Arc Miura-origami were manufactured using vacuum forming process and then spliced and bonded together into a two-layer tube. This research may provide a method to design and fabricate Miura-origami structure with high efficiency and quality.

2011 ◽  
Vol 291-294 ◽  
pp. 1069-1073
Author(s):  
Wen Bin Su ◽  
Xiang Bing Sun ◽  
Tao Li ◽  
Bao Jian Liu

Thickness thinning is the principal quality problem in the vacuum forming process of the refrigerator inner liner. In this paper, the structural parameters of refrigerator inner liner were analyzed based on orthogonal experiments and numerical simulation. Optimized structural parameters combination scheme and the significance level of structural parameters to thickness were obtained by analyzing the results of orthogonal experiments. Validation experiment results shown that the quality of refrigerator inner liner based on the optimized structural parameters combination scheme improved effectively.


2010 ◽  
Vol 154-155 ◽  
pp. 68-73
Author(s):  
Bin Gao ◽  
Bai Zhong Wu

Products made from double-layered hollow vacuum forming are widely used for their various advantages. The hollow vacuum forming process has been studied in this paper. Numerical simulation method for the hollow vacuum forming process of double-layered plastic sheets has been introduced by the simulation software Polyflow, which is suitable for viscoelasticity fluid bodies. This method can vividly and intuitively estimate the thickness, temperature variation and distribution in the double-layered vacuum forming processes. Based on this method, reliably theoretical calculation data can be provided to design the reasonable vacuum forming process for double-layered vacuum forming of new materials or new products. The proposed method has been verified to be applicable and effective by prototype fabrications.


1999 ◽  
Vol 91 (1-3) ◽  
pp. 219-225 ◽  
Author(s):  
S Wang ◽  
A Makinouchi ◽  
T Tosa ◽  
K Kidokoro ◽  
M Okamoto ◽  
...  

Author(s):  
Paul Harris ◽  
Barbara Linke ◽  
Stephen Spence

The design and numerical simulation of a radial inflow turbine for a micromachining spindle is described. The spindle design specifications require the turbine stage to produce approximately 120W of power at a nominal design speed of 100,000 rpm. The aerodynamic and structural performance of the turbine stage is assessed using Computational Fluid Dynamics (CFD) and Finite Element (FE) simulations. A number of options to reduce rotor weight and inertia while maintaining high efficiency are investigated. Finally, as machine tool spindles are typically required to operate over a wide range of torque loads and speeds, the part-load aerodynamic performance of the turbine is also assessed.


Author(s):  
Danyang Zhao ◽  
Yujie Li ◽  
Minjie Wang ◽  
Chunzheng Duan ◽  
Zhong You

The origami-based folded core has a broad prospect in applications. However, the fabrication difficulties limit its developments due to the complicate structures with multiple zigzags and fluctuations. In this study, several feasible methods to fabricate polymer origami-based folded core were proposed. Based on the analysis of folded structural features, the vacuum forming process of polymer V-type folded core was deeply investigated. Wall thickness distributions of the folded structure on polyvinyl chloride (PVC) and polyethylene terephthalate (PET) sheets were measured. The results showed that the wall thickness along the straight crease line presents a single peak distribution, while that along the zigzag one shows a dual peak distribution, and the wall thickness of the top zigzag crease line is more uniform and large than that of the bottom one. The mold temperature, polymer sheet temperature and material properties of polymer have great influence on product thickness. Vacuum forming is a feasible way to fabricate polymer origami-based folded core, and the high-quality fabrication of folded structure may be accomplished by designing more reasonable forming mold and selecting optical process parameters.


Author(s):  
Jialei Song ◽  
Yong Zhong ◽  
Ruxu Du ◽  
Ling Yin ◽  
Yang Ding

In this paper, we investigate the hydrodynamics of swimmers with three caudal fins: a round one corresponding to snakehead fish ( Channidae), an indented one corresponding to saithe ( Pollachius virens), and a lunate one corresponding to tuna ( Thunnus thynnus). A direct numerical simulation (DNS) approach with a self-propelled fish model was adopted. The simulation results show that the caudal fin transitions from a pushing/suction combined propulsive mechanism to a suction-dominated propulsive mechanism with increasing aspect ratio ( AR). Interestingly, different from a previous finding that suction-based propulsion leads to high efficiency in animal swimming, this study shows that the utilization of suction-based propulsion by a high- AR caudal fin reduces swimming efficiency. Therefore, the suction-based propulsive mechanism does not necessarily lead to high efficiency, while other factors might play a role. Further analysis shows that the large lateral momentum transferred to the flow due to the high depth of the high- AR caudal fin leads to the lowest efficiency despite the most significant suction.


Author(s):  
Jie Gao ◽  
Chunde Tao ◽  
Dongchen Huo ◽  
Guojie Wang

Marine, industrial, turboprop and turboshaft gas turbine engines use nonaxisymmetric exhaust volutes for flow diffusion and pressure recovery. These processes result in a three-dimensional complex turbulent flow in the exhaust volute. The flows in the axial turbine and nonaxisymmetric exhaust volute are closely coupled and inherently unsteady, and they have a great influence on the turbine and exhaust aerodynamic characteristics. Therefore, it is very necessary to carry out research on coupled axial turbine and nonaxisymmetric exhaust volute aerodynamics, so as to provide reference for the high-efficiency turbine-volute designs. This paper summarizes and analyzes the recent advances in the field of coupled axial turbine and nonaxisymmetric exhaust volute aerodynamics for turbomachinery. This review covers the following topics that are important for turbine and volute coupled designs: (1) flow and loss characteristics of nonaxisymmetric exhaust volutes, (2) flow interactions between axial turbine and nonaxisymmetric exhaust volute, (3) improvement of turbine and volute performance within spatial limitations and (4) research methods of coupled turbine and exhaust volute aerodynamics. The emphasis is placed on the turbine-volute interactions and performance improvement. We also present our own insights regarding the current research trends and the prospects for future developments.


2005 ◽  
Vol 8 (3) ◽  
pp. 247-257 ◽  
Author(s):  
Y. Fukumoto ◽  
T. Takaku ◽  
T. Aoki ◽  
K. A. S. Susantha

This paper presents the innovative use of hot-rolled thickness-tapered mill products, longitudinally profiled (LP) plates, for the seismic performance of bridge bents of single and portal framed piers. The study involves the inelastic cyclic testing and numerical analysis of tested beam-columns and portal frames in order to evaluate the effects of tapering ratios of LP plates, penetration of yielding, and number of locally buckled panels on their structural ductility. A structural design method is proposed for the portal frames having LP panels under cyclic loadings.


2008 ◽  
Vol 33-37 ◽  
pp. 1377-1382 ◽  
Author(s):  
Halida Musha ◽  
Mamtimin Gheni ◽  
Buhalqam

In this paper, the iBone (Imitation Bone) model which is coupled with Turing reaction-diffusion system and FEM, is used. The numerical simulation of bone forming process by considering the osteoclasts and osteoblasts process are conducted. The bone mass is increased with increase of the initial load value, then fibula and femur bones are obtained respectively by keeping the required bone forming value. The new S shape wave of metal welded bellow of mechanical seal are designed based on the the optimization results through this method. The S shape and V shape both were analyzed with FEM method. The same boundary conditions were given for two types of wave. The results are shown that the stresses mainly concentrated on the welded area. It is interesting that the value of the stresses of the two types of wave basically same. However, compressibility of the two types of wave is very different at the same computation stage. The compressibility of S shape wave was higher than V shape.


Sign in / Sign up

Export Citation Format

Share Document