Fabrication of Polymer Origami-Based V-Type Folded Core

2015 ◽  
Author(s):  
Danyang Zhao ◽  
Yujie Li ◽  
Minjie Wang ◽  
Chunzheng Duan ◽  
Zhong You
Keyword(s):  
Wall Thickness ◽  
Great Influence ◽  
Mold Temperature ◽  
Structural Features ◽  
Forming Process ◽  
Optical Process ◽  
Folded Structure ◽  
Vacuum Forming ◽  
Folded Core ◽  
Product Thickness

The origami-based folded core has a broad prospect in applications. However, the fabrication difficulties limit its developments due to the complicate structures with multiple zigzags and fluctuations. In this study, several feasible methods to fabricate polymer origami-based folded core were proposed. Based on the analysis of folded structural features, the vacuum forming process of polymer V-type folded core was deeply investigated. Wall thickness distributions of the folded structure on polyvinyl chloride (PVC) and polyethylene terephthalate (PET) sheets were measured. The results showed that the wall thickness along the straight crease line presents a single peak distribution, while that along the zigzag one shows a dual peak distribution, and the wall thickness of the top zigzag crease line is more uniform and large than that of the bottom one. The mold temperature, polymer sheet temperature and material properties of polymer have great influence on product thickness. Vacuum forming is a feasible way to fabricate polymer origami-based folded core, and the high-quality fabrication of folded structure may be accomplished by designing more reasonable forming mold and selecting optical process parameters.

Structural Design and Forming Method of Single-Curved Surface Structure Based on Miura-Origami

2016 ◽  
Author(s):  
Hairui Wang ◽  
Chunfang Guo ◽  
Yujie Li ◽  
Yahua Liu ◽  
Minjie Wang ◽  
...  
Keyword(s):  
Numerical Simulation ◽  
Structural Design ◽  
High Efficiency ◽  
Circular Tube ◽  
Great Influence ◽  
Curved Surface ◽  
Structural Performance ◽  
Forming Process ◽  
Structural Support ◽  
Vacuum Forming

With the advantage of high adaptability, Miura-origami structure with curvature shows various engineering applications such as a sandwich between two stiff facings with curvature requirements and structural support to form a circular tube. In this research, a forming method of polymer circular tube with single-curved surface origami expressed by five parameters was established and its corresponding theory was solved considering forming rationality in actual manufacturing. The components of circular tube were fabricated by the vacuum forming process and then spliced together. We conducted numerical simulation to analyze the structural performance of the tube with five parameters and shown that these parameters have a great influence on energy absorbed performance. Finally, a male mold of a part with Arc Miura-origami structure was designed and fabricated. The parts with Arc Miura-origami were manufactured using vacuum forming process and then spliced and bonded together into a two-layer tube. This research may provide a method to design and fabricate Miura-origami structure with high efficiency and quality.

Theoretical Calculation and Experimental Study on the Forming Heat of Cement Clinker Made from Steel Slag

2015 ◽  
Vol 814 ◽  
pp. 564-568 ◽  
Author(s):  
Ya Li Wang ◽  
Su Ping Cui ◽  
Gui Ping Tian ◽  
Ming Zhang Lan ◽  
Zhi Hong Wang
Keyword(s):  
Empirical Equation ◽  
Raw Materials ◽  
Steel Slag ◽  
Great Influence ◽  
Cement Clinker ◽  
Chemical Components ◽  
Forming Process ◽  
Acid Dissolution ◽  
Heat Efficiency ◽  
Heat Calculation

When steel slag, a by-product of steel making in impurity catching process, is added, the forming process of cement clinker and the major reactions in that process are changed. Since there are dramatic differences between the chemical components and mineral compositions of steel slag and that of natural cement raw materials, the empirical equation for the calculating forming heats of cement clinker made of limestone and clay is no longer applied for those made of steel slag. In this paper, the empirical equation for forming heat calculation of steel slag added cement clinker was promoted, and testified by acid dissolution experiments. Results showed that the change of raw materials had great influence on the forming heat of cement clinker. When the traditional raw materials were replaced with steel slag, the forming heat of cement clinker reduced. Calculating the forming heat by our revised empirical equation can help reduce errors and bring great convenience for the calculation and evaluation of heat efficiency. This research provides theoretical underpinning for the study and calculation of forming heat of steel slag added cement clinker.

scholarly journals Optimization of Superplastic Forming Process of AA7075 Alloy for the Best Wall Thickness Distribution

2021 ◽  
Vol 6 (4) ◽  
pp. 251-261
Author(s):  
Manh Tien Nguyen ◽  
Truong An Nguyen ◽  
Duc Hoan Tran ◽  
Van Thao Le
Keyword(s):  
Wall Thickness ◽  
Deformation Temperature ◽  
Numerical Optimization ◽  
Thickness Distribution ◽  
Superplastic Forming ◽  
Forming Process ◽  
Wall Thickness Distribution ◽  
Surface Method ◽  
Series Of Experiments ◽  
The Relationship

This work aims to optimize the process parameters for improving the wall thickness distribution of the sheet superplastic forming process of AA7075 alloy. The considered factors include forming pressure p (MPa), deformation temperature T (°C), and forming time t (minutes), while the responses are the thinning degree of the wall thickness ε (%) and the relative height of the product h*. First, a series of experiments are conducted in conjunction with response surface method (RSM) to render the relationship between inputs and outputs. Subsequently, an analysis of variance (ANOVA) is conducted to verify the response significance and parameter effects. Finally, a numerical optimization algorithm is used to determine the best forming conditions. The results indicate that the thinning degree of 13.121% is achieved at the forming pressure of 0.7 MPa, the deformation temperature of 500°C, and the forming time of 31 minutes.

Influence of Element Number on Shape Accuracy in Multi-Point Stretch Forming of Air Craft

2011 ◽  
Vol 130-134 ◽  
pp. 2240-2244
Author(s):  
Jing Ling Wang ◽  
Zhong Yr Cai ◽  
Mine Zhe Li ◽  
Hui Yang
Keyword(s):  
Flexible Manufacturing ◽  
Three Dimensional ◽  
Great Influence ◽  
Stretch Forming ◽  
Forming Process ◽  
Shape Accuracy ◽  
Part Quality ◽  
Die Surface ◽  
Dimensional Shape ◽  
Element Number

Multi-point stretch forming is a flexible manufacturing technique for three-dimensional shape forming of craft skin. Its die surface is constructed by many pairs of matrices of elements whose height is controlled by computer. It uses the curved surface of elements instead of the die surface. The element numberis an important parameter because it has great influence on the part quality. This paper simulates the forming process of paraboloid part and saddle-shaped part with different number of elements and studies the influence of element number on the shape accuracy of the part .That will provides guidance for the application of multi-point stretch forming.

Vacuum Forming Refrigerator Inner Liner Structural Optimization

2011 ◽  
Vol 291-294 ◽  
pp. 1069-1073
Author(s):  
Wen Bin Su ◽  
Xiang Bing Sun ◽  
Tao Li ◽  
Bao Jian Liu
Keyword(s):  
Numerical Simulation ◽  
Structural Optimization ◽  
Structural Parameters ◽  
Forming Process ◽  
Significance Level ◽  
Orthogonal Experiments ◽  
Combination Scheme ◽  
Vacuum Forming ◽  
Validation Experiment

Thickness thinning is the principal quality problem in the vacuum forming process of the refrigerator inner liner. In this paper, the structural parameters of refrigerator inner liner were analyzed based on orthogonal experiments and numerical simulation. Optimized structural parameters combination scheme and the significance level of structural parameters to thickness were obtained by analyzing the results of orthogonal experiments. Validation experiment results shown that the quality of refrigerator inner liner based on the optimized structural parameters combination scheme improved effectively.

scholarly journals Investigation of Slip Occurrence in the Ring Rolling Process

2019 ◽  
Vol 291 ◽  
pp. 02006
Author(s):  
Andrzej Gontarz ◽  
Piotr Surdacki
Keyword(s):  
Wall Thickness ◽  
Failure Modes ◽  
Rolling Process ◽  
Ring Rolling ◽  
Thickness Reduction ◽  
Main Stage ◽  
Forming Process ◽  
Limit Values ◽  
Ring Shape ◽  
Ring Rolling Process

Ring rolling is a hot forming process for producing rings that have large diameters when compared to their cross sections. This process is very dynamic and involves considerable variations in ring shape and size. One of the failure modes in ring rolling processes is slip that occurs when a thickness reduction, exceeds the limit value. The thickness reduction depends on the tool speed and dimensions as well as ring size, and varies over time. This paper reports results of a study investigating the thickness reduction with respect to slip occurrence. In terms of wall thickness reduction, the process can be divided into three distinct stages (excluding the sizing stage): (i) initial stage corresponding to the first revolution of the roll, (ii) main stage, when the proper ring rolling takes place, (iii) final stage, when the main roll does not move in an axial direction but the ring is being formed during one revolution of the tool. It has been found that the most slip-prone moment is the end of the second and the beginning of the third stage of the ring rolling process, when the wall thickness reduction is the highest. Based on a comparison of the calculated thickness reduction and its limit values, it could be predicted whether slip would occur, and if so – in what stage of the rolling process. Numerical results and experimental findings are in good agreement.

Computer Simulation of Filling Process and Temperature Distribution of Oil Pump Cover in Solidification Process

2013 ◽  
Vol 423-426 ◽  
pp. 1894-1897
Author(s):  
Han Wu Liu ◽  
Lian Dong Huang ◽  
Shun Qin Fan ◽  
Bo Hu
Keyword(s):  
Wall Thickness ◽  
Thermal Equilibrium ◽  
Cooling System ◽  
Die Casting ◽  
Solidification Process ◽  
Equilibrium Temperature ◽  
Forming Process ◽  
Element Analysis ◽  
Casting Mold ◽  
Oil Pump

Oil pump cover, as a part of the oil pump, is generally formed by adopting aluminum die casting molding, and required for good internal and external quality. In order to improve the oil pump cover forming quality, the paper first simulates the thermal equilibrium of die-casting mold in the forming process by finite element analysis, and obtains the temperature curves when mold works for 10 consecutive cycles, and determines that the thermal equilibrium temperature of die-casting mold is 260 °C. And then, based on the simulation results of filling and solidification in the forming process by ProCAST software, the shrinkage and cavity appear in the larger wall thickness of the casting. Meanwhile, by simulating the die-casting processes of the oil pump at different pouring temperatures, there are the least of shrinkage and cavity when the pouring temperature setting 640 °C. The results show that: it can take some methods to achieve the progressive solidification, and can reduce or eliminate the possible shrinkage and cavity, such as shortening the distance between sprue, runner and inner runner and die casting to reduce the casting heat loss, or adding cooling system to accelerate the cooling rate in the larger wall thickness of the casting. This analysis provides theoretical basis for the actual casting production of oil pump covers.

Effects of Hydroforming Process on Fatigue Life of Reinforced S-Shaped Bellows

2019 ◽  
Vol 795 ◽  
pp. 296-303
Author(s):  
Zhe Yuan ◽  
Shi Hui Huo ◽  
Jian Ting Ren
Keyword(s):  
Plastic Deformation ◽  
Fatigue Life ◽  
Plastic Strain ◽  
Wall Thickness ◽  
Mechanical Characteristics ◽  
Forming Process ◽  
Weak Part ◽  
Metal Bellows ◽  
Hydroforming Process ◽  
Fatigue Life Analysis

Reinforced s-shaped bellows, which can withstand high pressure, is a kind of typical reinforced metal bellows. The reinforced s-shaped bellows mainly uses the hydroforming process, and the forming process is a severe plastic deformation process. The hydroforming process and its effects on the fatigue life of reinforced s-shaped bellows were discussed in the present study. Different levels of plastic strain and wall thickness thinning were detected in the hydroforming process. The maximum plastic strain can reached 32%, while the maximum wall thickness thinning ratio is 20%, which occurs on the wave peak. Mechanical characteristics of reinforced s-shaped bellows were discussed considering the effects of hydroforming process. The maximum stress appears on the upper and lower ends, which is the weak part of the structure. Fatigue life of the reinforced s-shaped bellows was analyzed based on the modified Manson-Coffin method. Mechanical properties of related materials, which can be more accurate consideration the effects of hydroforming process, were tested under the pre-plastic deformation. Fatigue life analysis of reinforced s-shaped bellows was carried out and the effects of hydroforming process were discussed. The hydroforming process will lead to a decline in fatigue life, which needs to be considered well in the structural design and analysis. Keywords: Reinforced s-shaped bellows, Hydroforming process, Fatigue life, Mechanical characteristics.

FEM analysis of pipe reduction forming process for increasing of wall thickness

PRICM ◽  
2013 ◽  
pp. 2503-2507
Author(s):  
Daisuke Kawabata ◽  
Hirotaka Kamiyama ◽  
Shinichi Nishida ◽  
Hisaki Watari
Keyword(s):  
Wall Thickness ◽  
Fem Analysis ◽  
Forming Process

Experimental and finite element study on the single-layer reticulated composite joints

2020 ◽  
Vol 23 (10) ◽  
pp. 2174-2187
Author(s):  
Liang Zheng ◽  
Cheng Qin ◽  
Hong Guo ◽  
Dapeng Zhang ◽  
Mingtan Zhou ◽  
...  
Keyword(s):  
Finite Element ◽  
Bearing Capacity ◽  
Axial Compression ◽  
Wall Thickness ◽  
Great Influence ◽  
Single Layer ◽  
Experimental Results ◽  
Steel Pipe ◽  
Cover Plate ◽  
Element Analysis

In this article, a new type of reticulated joint, named the steel–concrete composite reticulated shell joint, is proposed. The proposed reticulated shell joint consists of an inner circular steel pipe, an outer circular steel pipe, a steel cover plate, and internal concrete. Five test specimens were tested under axial compression. The variable study included the wall thickness of the inner and outer circular steel pipes and the radius of the inner circular steel pipe. The test specimens exhibited a high bearing capacity and good plastic deformation ability under axial compression. The test results show that the wall thickness of the outer circular steel pipe and the radius of the inner circular steel pipe have a great influence on the bearing capacity of the steel–concrete composite reticulated shell joint, while the wall thickness of the inner circular steel pipe has little influence on the bearing capacity of the steel–concrete composite reticulated shell joint. Based on the test of the steel–concrete composite reticulated shell joints under axial load, the three-dimensional nonlinear finite element model was used to analyze the mechanical properties of the steel–concrete composite reticulated shell joints under axial compression. The results of the finite element analysis showed good agreement with the experimental results. The formula for calculating the bearing capacity of the joint is derived. By comparing with the experimental results, the calculated results are basically consistent with the experimental results.

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