Influences of the Facing Edge Condition on the Flank Load Carrying Capacity of Helical Gears

2015 ◽  
Author(s):  
Daniel Kadach ◽  
Peter Matt ◽  
Thomas Tobie ◽  
Karsten Stahl
Keyword(s):  
Failure Mechanism ◽  
Carrying Capacity ◽  
Edge Condition ◽  
Experimental Investigations ◽  
Theoretical Studies ◽  
Load Carrying Capacity ◽  
Research Projects ◽  
Helical Gears ◽  
Load Carrying ◽  
Tooth Flank

This paper presents the main results of the performed experimental investigations and theoretical studies carried out to investigate the main parameters affecting facing edge tooth flank fracture damages of case carburized helical gears. These facing edge tooth fractures were observed in different industrial gearbox applications as well as within several experimentally based research projects on the pitting load carrying capacity of case hardened gears. The crack origin of these unexpected tooth flank fractures was found to be in the area of the acute facing edge. As a part of a special research project extensive experimental and test-accompanying investigations as well as theoretical studies were carried out to investigate the main parameters affecting facing edge tooth flank fractures. The herein found failure mechanism is discussed in detail. Finally, recommendations to avoid gear facing edge tooth flank fractures are given in order to optimize the gear load carrying capacity.

Influence of tribofilms on failures and friction of gears with particular focus on running-in

2019 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Andreas Ziegltrum ◽  
Stefan Emrich ◽  
Thomas Lohner ◽  
Klaus Michaelis ◽  
Alexander Brodyanski ◽  
...  
Keyword(s):  
Surface Analysis ◽  
Carrying Capacity ◽  
Experimental Investigations ◽  
Spur Gears ◽  
Load Carrying Capacity ◽  
Friction Behavior ◽  
Content Type ◽  
Load Carrying ◽  
Gear Contact ◽  
Local Pressures

Purpose This paper aims to address the influence of tribofilms and running-in on failures and friction of gears. The operation regime of gears is increasingly shifted to mixed and boundary lubrication, where high local pressures and temperatures occur at solid interactions in the gear contact. This results in strong tribofilm formation due to interactions of lubricant and its additives with the gear flanks and is related to changes of surface topography especially pronounced during running-in. Design/methodology/approach Experiments at a twin-disk and gear test rig were combined with chemical, structural and mechanical tribofilm characterization by surface analysis. Pitting lifetime, scuffing load carrying capacity and friction of ground spur gears were investigated for a mineral oil with different additives. Findings Experimental investigations showed a superordinate influence of tribofilms over surface roughness changes on damage and friction behavior of gears. Surface analysis of tribofilms provides explanatory approaches for friction behavior and load carrying capacity. A recommendation for the running-in of spur gears was derived. Originality/value Experimental methods and modern surface analysis were combined to study the influence of running-in and tribofilms on different failures and friction of spur gears.

The Axial Load-Carrying Capacity of Radial Cylindrical Roller Bearings

1970 ◽  
Vol 92 (1) ◽  
pp. 129-134 ◽  
Author(s):  
H. Korrenn
Keyword(s):  
Carrying Capacity ◽  
Hydrodynamic Lubrication ◽  
Experimental Investigations ◽  
Load Carrying Capacity ◽  
Oil Viscosity ◽  
Application Range ◽  
Roller Bearings ◽  
Load Carrying ◽  
Thrust Load ◽  
Cylindrical Roller

Thrust load transmission at the contact areas of roller ends and flanges occurs under conditions of pure sliding. Recent theoretical and experimental investigations showed that with adequately designed roller ends and flanges and with a satisfactory lubricant high thrust loads can be accommodated over a wide speed range with fully hydrodynamic lubrication. The conventional methods used for the determination of the safe thrust load should be revised and supplemented. Oil viscosity should be introduced as an important parameter. Contrary to present opinion the hydrodynamic load-carrying capacity at the flange increases with increasing speed. This new knowledge broadens the application range of radial cylindrical roller bearings.

scholarly journals Deep nitriding—contact and bending strength of gears with increased nitriding hardening depth

2021 ◽  
Author(s):  
André Sitzmann ◽  
Stefanie Hoja ◽  
Stefan Schurer ◽  
Thomas Tobie ◽  
Karsten Stahl
Keyword(s):  
Carrying Capacity ◽  
Bending Strength ◽  
Experimental Investigations ◽  
Case Hardening ◽  
Load Carrying Capacity ◽  
Industrial Practice ◽  
Aerospace Applications ◽  
Upper Limit ◽  
Load Carrying ◽  
High Fatigue

AbstractThe load carrying capacity of gears can be significantly increased by nitriding. However, the required nitriding hardening depth depends on the stress level and the gear size. In order to achive a high fatigue resistance and durability of nitrided gears an adequate nitriding hardening depth is necessary. In industrial practice, a nitriding hardening depth (NHD) of about 0.6 mm is currently regarded as the upper limit that can be reached within a reasonable time and cost. This also limits of the load carrying capacity of nitrided gears, in particular with increasing gear sizes. Therefore, case hardening is the main treatment used with increasing gear sizes, although nitriding provides some advantages over case hardening. However, with an increased nitriding hardening depth, a significant increase in the load carrying capacity of nitrided gears for medium and larger gear sizes could be expected, which will be discussed in this publication. In order to evaluate the expected potential of the load carrying capacity of nitrided gears with an increased nitriding hardening depth of NHD ≈ 0.8 to 1.0 mm (deep nitriding heat treatment) made out of the materials 31CrMoV9 (1.8519), 30CrNiMo8 (1.6580) and 32CDV13 (alloy for aerospace applications according to AIR 9160), experimental investigations were carried out, which will be discussed in this publication. Both, the tooth root bending strength and the flank load carrying capacity were investigated.

scholarly journals Experimental Investigations of Concrete Filled Battened Steel Columns of Different Slenderness

2019 ◽  
Vol 65 (4) ◽  
pp. 3-19
Author(s):  
M. Siennicki
Keyword(s):  
Carrying Capacity ◽  
Concrete Columns ◽  
Experimental Investigations ◽  
Load Carrying Capacity ◽  
Design Standards ◽  
Steel Columns ◽  
Load Carrying ◽  
Bare Steel ◽  
Concrete Filling ◽  
Full Scale Tests

AbstractThe study investigates the axial load behaviour of concrete filled battened steel columns not covered by the design standards. A series of full scale tests on two I-sections connected together with intermediate batten plates and filled with concrete were carried out. The main parameters varied in the tests are length of the members and strength of the concrete filling. One bare steel member was also tested and results were compared with those filled with concrete. The tests results were illustrated by load-strain curves. The main objectives of these tests were twofold: first, to describe behaviour of new steel-concrete columns and second, to analyze the influence of slenderness on load-carrying capacity.

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