A Model-Based and Simulation Driven Design Approach for Haptic Devices

Author(s):  
Aftab Ahmad ◽  
Kjell Andersson ◽  
Ulf Sellgren

The output from a design process of high precision and reliable haptic devices for surgical training like bones and teeth is a complex design. The complexity is largely due to the multi-criteria and conflicting character of the functional requirements. These requirements include high stiffness, large workspace, high manipulability, small inertia, low friction, and high transparency. The requirements are a basis for generating design concepts. The concept evaluation relies to a large extent on a systematic usage of kinematic, dynamic, stiffness, and friction models. The design process can benefit from a model-based and simulation driven approach, where one starts from an abstract top-level model that is extended via stepwise refinements and design space exploration into a complete realization of the system. Such an approach is presented and evaluated through a test case where a haptic device, based on a Stewart platform, has been designed and realized. It can be concluded, based on simulation and experimental results that the performance of this optimally designed haptic device satisfies the stated user requirements. This indicates that the methodology can support the development of an optimal haptic device. However, more test cases are needed to further verify the presented methodology.

Author(s):  
Nanxin Wang ◽  
Vijitha Kiridena ◽  
Gianna Gomez-Levi ◽  
Jian Wan ◽  
Steven Sieczka ◽  
...  

Appraising vehicle package design concepts using seating bucks — physical prototypes representing vehicle package, is an integral part of the vehicle package design process. Building such bucks is costly and may impose substantial burden on the vehicle design cycle time. Further, static seating bucks lack the flexibility to accommodate design iterations during the gradual progression of a vehicle program. A “Computer controlled seating buck”, as described in this paper, is a quick and inexpensive alternative to the traditional seating bucks with the desired degree of fidelity. It is particularly useful to perform package and ergonomic studies in the early stages of a vehicle program, long before the data is available to build a traditional seating buck. Such a seating buck has been developed to accommodate Ford vehicle package design needs. This paper presents the functional requirements, the high level conceptual design of how these requirements are realized, and the methods to verify, improve and sustain the dimensional accuracy and capability of the new computer controlled seating buck.


2009 ◽  
Vol 3 (2) ◽  
Author(s):  
A. H. Slocum ◽  
W. R. Bosworth ◽  
A. Mazumdar ◽  
M. A. Saez ◽  
M. L. Culpepper ◽  
...  

In this paper we detail the rapid design, fabrication and testing of a percutaneous catheterbased device that is envisioned to enable externally controlled manipulation and cutting of specific chordae tendinae within the heart. The importance of this work is that it (a) provides a means that surgeons may use to alleviate problems associated with some forms of mitral valve regurgitation and (b) demonstrates how a deterministic design process may be used to drive design innovation in medical devices while lowering development cost/time/resources. In the United States alone, approximately 500,000 people develop ischemic or functional MR per year. A chordal cutting procedure and device could allow many patients, who would otherwise be unable to survive open-heart surgery, to undergo a potentially life-saving operation at reduced risk. The design process has enabled us to generate a solution to this problem in a relatively short time. A deterministic design process was used to generate several design concepts and then evaluate and compare each concept based on a set of functional requirements. A final concept to be alpha prototyped was then chosen, optimized, and fabricated. The design process made it possible to make rapid progress during the project and to achieve a device design that worked the first time. This approach is important to medical device design as it reduces engineering effort, cost, and the amount of time spent in iterative design cycles. An overview of the design process will be presented and discussed within the context of a specific case study–the rapid design/fabrication of a chordal cutting device. Experimental results will be used to assess: (i) The performance of the catheter in maneuvering into the heart and grasping various structures. (ii) The effectiveness of the catheter's RF ablation tip at cutting chordae inside of a heart. In the first experiment, the catheter was guided to the basal chordae under direct visualization, which showed that the catheter is capable of successfully grasping a chord. During the second experiment, ultrasound was shown to be a viable method of visualizing the catheter within the heart. During this experiment, once contact between the chord and RF ablator tip was confirmed, the chord was successfully ablated. We will also discuss experiments that are currently underway to visualize the catheter utilizing a Trans-Esophageal Echo probe, as well as imaging the mitral valve from the apex of the heart with a laparoscope so that video of the basal chord being grasped and cut can be acquired on a heart whose anatomical structures are intact. A brief synopsis will then be given of how the design process has been used in research and educational collaborations between MIT and local hospitals.


Author(s):  
Hongqian Yu ◽  
Lily H. Shu ◽  
Ron Venter

Abstract This paper describes an Axiomatic Design process enhanced by the House of Quality that combines the advantages of these two methods: 1) the House of Quality is used to translate customer needs into engineering specifications; 2) decomposition by theme is used to determine the Basic Functional Requirements; 3) engineering specifications are categorized into strategies, constraints, Quality Functional Requirements and possible Basic Functional Requirements; 4) Quality Functional Requirements are assigned to different Basic Functional Requirements; 5) Basic Design Matrix, Single Quality Design Matrix and Cross Quality Design Matrix are generated to study and evaluate design concepts from different aspects. By using this approach, it is possible that an improved understanding and higher efficiency of the design process may be achieved.


2014 ◽  
Vol 8 (3) ◽  
pp. 344-355 ◽  
Author(s):  
Yutaka Nomaguchi ◽  
◽  
Masashi Mizuta ◽  
Masaya Hirooka ◽  
Kikuo Fujita

Model-based development is a potential approach to designing complicated mechatronic systems. This paper proposes a product design framework for mechatronic systems, which integrates model-based development with prototyping and focuses on its process of deployment with hypothesis and verification. SysML is adopted as the modeling language for representing the mechatronic system without depending on specific domains, and FMEA is adopted as the method for describing the results of validation by prototyping. The DRIFT framework is used to capture designer’s operations on the design tools of SysML and FMEA and to manage its process. This study defines design concepts and design operations that are extracted from the patterns embedded in design process with SysML and FMEA. A design example of a ball-sorting robot is created using LEGO Mindstorms to demonstrate the proposed framework.


Author(s):  
Carlo Alberto Elmi ◽  
Fabio Agnolio ◽  
Roberto Ferraro ◽  
Anne Menard ◽  
Hauke Reese ◽  
...  

Abstract In the development of an aero-engine combustor, the definition of a preliminary design is a practice in which know-how, product experience and design rules are focal in deriving a configuration able to meet the functional requirements. Several configurations, and hence multiple geometries resulting in different behaviours, are iteratively analysed in this phase to extensively explore the design space. In this context, an automated procedure ranging from preliminary design to life estimation is necessary and crucial. A framework in which the tools employed in the design workflow are integrated and the low-added-value tasks are automated can allow the reduction of time per analysis within the loop and the enhancement of the procedure’s robustness. In this paper will be presented the Combustor Design System Integration (DSI), a methodology aimed at easing and streamlining the design process of aero-engine combustors. To do this, digitization has been taken as the common thread for developing a data-centric approach. The logic behind the procedure will be reported, to focus then on the aero-thermal preliminary design. The procedure, for this phase, is composed of three main integrated components: a CAD generation system, which collects all the geometries for creating an exportable 3D model, a 1D thermal solver for the positioning and sizing of the aero feature on liners (i.e. cooling, dilution...) and a CFD environment with automated pre/post processing operations for reacting-flow analysis. The aim of this work is to contextualize the DSI approach in the combustor design process and to provide a first description of the methodology designed and developed in GE Avio. For that purpose, a straight-through configuration — the lean combustor NEWAC developed in the homonymous EU project — will be exploited as a test case. The development of the procedure is still in progress, so a validation through test cell data comparison, as well as highly-resolved CFD results, will be the subject for future papers.


Author(s):  
Andrea CAPRA ◽  
Ana BERGER ◽  
Daniela SZABLUK ◽  
Manuela OLIVEIRA

An accurate understanding of users' needs is essential for the development of innovative products. This article presents an exploratory method of user centered research in the context of the design process of technological products, conceived from the demands of a large information technology company. The method is oriented - but not restricted - to the initial stages of the product development process, and uses low-resolution prototypes and simulations of interactions, allowing users to imagine themselves in a future context through fictitious environments and scenarios in the ambit of ideation. The method is effective in identifying the requirements of the experience related to the product’s usage and allows rapid iteration on existing assumptions and greater exploration of design concepts that emerge throughout the investigation.


Energies ◽  
2021 ◽  
Vol 14 (12) ◽  
pp. 3469
Author(s):  
Ji Han ◽  
Pingfei Jiang ◽  
Peter R. N. Childs

Although products can contribute to ecosystems positively, they can cause negative environmental impacts throughout their life cycles, from obtaining raw material, production, and use, to end of life. It is reported that most negative environmental impacts are decided at early design phases, which suggests that the determination of product sustainability should be considered as early as possible, such as during the conceptual design stage, when it is still possible to modify the design concept. However, most of the existing concept evaluation methods or tools are focused on assessing the feasibility or creativity of the concepts generated, lacking the measurements of sustainability of concepts. The paper explores key factors related to sustainable design with regard to environmental impacts, and describes a set of objective measures of sustainable product design concept evaluation, namely, material, production, use, and end of life. The rationales of the four metrics are discussed, with corresponding measurements. A case study is conducted to demonstrate the use and effectiveness of the metrics for evaluating product design concepts. The paper is the first study to explore the measurement of product design sustainability focusing on the conceptual design stage. It can be used as a guideline to measure the level of sustainability of product design concepts to support designers in developing sustainable products. Most significantly, it urges the considerations of sustainability design aspects at early design phases, and also provides a new research direction in concept evaluation regarding sustainability.


Author(s):  
Julia Reisinger ◽  
Maximilian Knoll ◽  
Iva Kovacic

AbstractIndustrial buildings play a major role in sustainable development, producing and expending a significant amount of resources, energy and waste. Due to product individualization and accelerating technological advances in manufacturing, industrial buildings strive for highly flexible building structures to accommodate constantly evolving production processes. However, common sustainability assessment tools do not respect flexibility metrics and manufacturing and building design processes run sequentially, neglecting discipline-specific interaction, leading to inflexible solutions. In integrated industrial building design (IIBD), incorporating manufacturing and building disciplines simultaneously, design teams are faced with the choice of multiple conflicting criteria and complex design decisions, opening up a huge design space. To address these issues, this paper presents a parametric design process for efficient design space exploration in IIBD. A state-of-the-art survey and multiple case study are conducted to define four novel flexibility metrics and to develop a unified design space, respecting both building and manufacturing requirements. Based on these results, a parametric design process for automated structural optimization and quantitative flexibility assessment is developed, guiding the decision-making process towards increased sustainability. The proposed framework is tested on a pilot-project of a food and hygiene production, evaluating the design space representation and validating the flexibility metrics. Results confirmed the efficiency of the process that an evolutionary multi-objective optimization algorithm can be implemented in future research to enable multidisciplinary design optimization for flexible industrial building solutions.


2015 ◽  
Vol 2015 ◽  
pp. 1-20
Author(s):  
Gongyu Wang ◽  
Greg Stitt ◽  
Herman Lam ◽  
Alan George

Field-programmable gate arrays (FPGAs) provide a promising technology that can improve performance of many high-performance computing and embedded applications. However, unlike software design tools, the relatively immature state of FPGA tools significantly limits productivity and consequently prevents widespread adoption of the technology. For example, the lengthy design-translate-execute (DTE) process often must be iterated to meet the application requirements. Previous works have enabled model-based, design-space exploration to reduce DTE iterations but are limited by a lack of accurate model-based prediction of key design parameters, the most important of which is clock frequency. In this paper, we present a core-level modeling and design (CMD) methodology that enables modeling of FPGA applications at an abstract level and yet produces accurate predictions of parameters such as clock frequency, resource utilization (i.e., area), and latency. We evaluate CMD’s prediction methods using several high-performance DSP applications on various families of FPGAs and show an average clock-frequency prediction error of 3.6%, with a worst-case error of 20.4%, compared to the best of existing high-level prediction methods, 13.9% average error with 48.2% worst-case error. We also demonstrate how such prediction enables accurate design-space exploration without coding in a hardware-description language (HDL), significantly reducing the total design time.


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